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1.
Push rod
2.
3.
Push rod (Aluminuml
4.
Push crown
5.
Hold the clutch unit with the holding tool
(special tool), and unscrew the clutch boss
lock nut.
H. Kick axle and change shaft removal
1. Slip the bent sprin g
axle assembly out.
2. Remove circlip from left side of change
shaft and pull the shaft out.
J. Oil pump removal
1. Remove the tachometer drive gear, oil
pump driven gear, and key.
2.
Remove the three Phillips screws.
3. Remove the pump unit.
off and pull the kick
20 -
I. Electric starter unit removal
Remove the gea r train cover, and idle gear
1 and 2.
1. Kick axle 4. Kick gear 7. Spacer
2. Holder
5. Kickclip
8. Kickspring
3. Clip
6. Shim
9. Spring wide
2. Remove the four mounting bolts and
motor.
3. Remove the panhead screw (10), gear 2
(6). shaft 2 (5), and gear 1 (4).
4. Remove the circlip (11), and gear as-
sembly (7) (8) (9).
5. Starter gears illustration
2. 1. Absorber Idlegear 1
3. ldlegear 2
4. Gear 1
5. Shaft 2
6. Gear 2
K.Crankcase disassembly
1. Loosen all case securing bolts and nuts
l/4 turn at a time to avoid case warpage,
and remove them.
2. Use a soft rubber hammer to carefully
separate the crankcases.
10. Washer
11. Circlip
6. 7. Gear Starter 3 wheel
9. Gear 4
10. Panhead screw
Circlip
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