Kemppi FastMig MSF 53 Operating Manual
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Kemppi FastMig MSF 53 Operating Manual

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FastMig
MSF 53, 55, 57
Operating manual • English
Käyttöohje • Suomi
Bruksanvisning • Svenska
Bruksanvisning • Norsk
Brugsanvisning • Dansk
Gebrauchsanweisung • Deutsch
Gebruiksaanwijzing • Nederlands
Manuel d'utilisation • Français
Manual de instrucciones • Español
Instrukcja obsługi • Polski
Инструкции по эксплуатации • По-русски
EN
FI
SV
NO
DA
DE
NL
FR
ES
PL
RU

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Summary of Contents for Kemppi FastMig MSF 53

  • Page 1 FastMig MSF 53, 55, 57 Operating manual • English Käyttöohje • Suomi Bruksanvisning • Svenska Bruksanvisning • Norsk Brugsanvisning • Dansk Gebrauchsanweisung • Deutsch Gebruiksaanwijzing • Nederlands Manuel d’utilisation • Français Manual de instrucciones • Español Instrukcja obsługi • Polski Инструкции...
  • Page 3 OPERATING MANUAL English...

  • Page 4: Table Of Contents

    CONTENTS PREFACE ..................3 General ................................. Product introduction ..........................1.2.1 Operation control and connectors ....................1.2.2 Connection of system ......................... 1.2.3 DuraTorque™ 400, 4 wheel wire feed mechanism ..............INSTALLATION ................9 Assembly of MIG system ......................... Accessories corresponding to wire diameter ................

  • Page 5: Preface

    This user manual contains important information on the use, maintenance, and safety of your Kemppi product. The technical specifications of the device can be found at the end of the manual. Please read the manual carefully before using the equipment for the first time.

  • Page 6: Operation Control And Connectors

    1.2.1 OPERATION CONTROL AND CONNECTORS MSF 53 1. Operation panel 2. Connection of remote control unit 3. Connection of welding gun EURO 4. Shield gas flow control 5. Lead-in and clamping of cooling liquid hoses 6. Connection for control cable 7.
  • Page 7 Functions of SF 51 and SF 54 function panel Main switch Display of wire feed speed/welding current Selection of MIG dynamics for adjustments Selection of gas/water cooled MIG gun Gas purge Weld data: Last used welding parameters shown in displays Wire inch Display of set value of welding voltage/voltage during welding Selection of MIG/MMA process...
  • Page 8 Functions of SF 52 and SF 53 function panel Main switch a) Wire feed speed/welding current/sheet strength display b) Display of selected adjustable parameter Activation of welding dynamics adjustment Selection of gas/water cooled MIG gun Gas purge Weld data: Last used welding parameters shown in displays Wire inch a) Welding voltage display b) Display of value of selected adjustable parameter...

  • Page 9: Connection Of System

    1.2.2 Connection of system...

  • Page 10: Duratorque™ 400, 4 Wheel Wire Feed Mechanism

    1.2.3 DuraTorque™ 400, 4 wheel wire feed mechanism Wire guide tubes Ss, Al, Fe, ø 0.6 ... 1.6 mm ø 2.5/64 mm, ø 2.5/33 mm, ø 2.0 mm, Mc, Fc W000762, W000956, W000624, silver, plastic silver, plastic plastic ø 1.6 ... 2.4 mm ø...

  • Page 11: Installation

    PMT gun or overloading of the wire feed motor. The backup function is as follows (see also the error code information, page 21): 1. The Kemppi PMT gun thermal protection goes into action. When this occurs, the unit interrupts welding and the message ’Err 153’ appears on the panel (ls) display.

  • Page 12: Mounting And Locking Of Wire Spool

    MOUNTING AND LOCKING OF WIRE SPOOL LOCKED OPEN • Release locking nails of wire reel hub by turning locking knob a quarter round. • Mount the spool at its place. Note rotating direction of spool! • Lock the spool with locking knob, locking nails of hub remain to outside position and will lock the spool. • Release the locking nub (A)! • Mount the spool at its place. Note rotating direction of spool. • Lock the spool with locking nut. NOTE! Check that in filler wire reel there are no parts sticking out, which could e.g. chafe against chassis or door of wire feed unit.

  • Page 13: Adjustment Of Tightness Of Reel Brake

    The flow rate is set according to the welding power used in the job. A suitable flow rate is normally 8 – 10 l/min. If the gas flow is not suitable, the welded joint will be sporous. Contact your local Kemppi-dealer for choosing gas and equipment.

  • Page 14: Installing Gas Bottle

    2.11 MAIN SWITCH I/O When you turn the main switch of the Kemppi FastMig™ power source into I-position, the pilot lamp closest to this switch will light up, indicating the power source is ready for welding. The equipment is returned to the position which it last carried out before the main switch was turned to zero position.

  • Page 15: Operation Of Cooling Unit, Fastcool 10

    2.12 OPERATION OF COOLING UNIT, FASTCOOL 10 Operation of cooling unit is controlled in such a way that pump is started when welding is started. After welding stop pump is rotating for approx. 5 min cooling the gun and the cooling liquid to ambient temperature.
  • Page 16 When the adjustment of SETUP parameters has been confirmed with long press on button (10b), the adjustable parameter is selected via potentiometer (11), the name of which is shown on display (2). Parameter value is selected from potentiometer (12), value can be seen on display (8).

  • Page 17: Sf 52 And Sf 53 Operations

    Use of remote control units (13) Remote control unit is connected to the device by pressing button 13. The wire feed speed and welding voltage setting operations are performed via remote control. In this case, potentiometers 11 and 12 of the panel are disconnected. SF 52 AND SF 53 OPERATIONS 15 16.
  • Page 18 MIG 4T: MIG welding with four-sequence procedure of welding gun start switch 1. switch pressed: shielding gas flow starts 2. switch released: welding starts 3. switch pressed: welding stops 4. switch released: shielding gas flow stops Adjustment of MIG dynamics/Arc Force (3) With MIG welding dynamics adjustment is influenced on welding stability and spatter amount.
  • Page 19 or remotely via the remote control unit linked to the unit’s remote-control connector. If settings are chosen to be performed via the gun controller connected to the welding gun, the wire feed speed / setting for power (1-MIG) will be adjusted via the gun controller and the welding voltage/arc length (1-MIG) adjusted via panel potentiometer No.
  • Page 20 Memory functions (15) Storage of settings The memory functions can be used to record useful welding values in the memory. There are ten different memory locations: 0 … 9. In addition to welding values (wire feed speed, welding voltage), function options such as 2T/4T, Creep Start, and Crater Level are recorded in the memory.
  • Page 21 FastMig™ synergic MIG-programs 1-MIG 1-MIG Prog Wire Material Gas mixture Prog Wire Material Gas mixture Fe-group SS-group SS-316 Ar+2%CO ² Ar+18%-25%CO ² SS-316 Ar+2%CO ² Ar+18%-25%CO ² SS-316 Ar+2%CO ² Ar+18%-25%CO ² SS-316 Ar+2%CO ² Ar+18%-25%CO ² SS-316 Ar+2%CO ² Ar+18%-25%CO ²...

  • Page 22: Setup Functions (10)

    SETUP FUNCTIONS (10) The unit is equipped with a number of functions that can be selected. Parameters can be set via the SETUP function. The SETUP function is activated by pressing the SETUP button (10) for >1 second. The adjustable parameter is selected via the left-hand potentiometer (14), the name of which is shown on display No.
  • Page 23 Cable Compensation -5.0 ... 9.0 (1.0 V/100 A) Cable compensation (MIG) V/100 A for voltage drop NOTE! In crater fill, the initial value of the welding power must be greater than the final value, and therefore the adjustment ranges for the initial and final values are restricted automatically, if necessary.

  • Page 24: Operations Of Remote Control Units In Msf Wire Feed Unit

    OPERATIONS OF REMOTE CONTROL UNITS IN MSF WIRE FEED UNIT Setting for wire feed: Setting for voltage: 1...25 m/min 10 V...max. voltage of power source (35...46 V) MEMORY Channel selection: NO OPERATION 1...5 corresponding to settings 1, 4, 6, 8, 10 of knob SYNERGIC MIG Setting for power (wire feed speed): according to wire Fine adjustment for arc length: 1...10...

  • Page 25: Fastmig™ Error Codes

    FASTMIG™ ERROR CODES The existence of possible faults in the equipment is investigated in connection with each wire feed unit start-up. If a fault is detected, the fault in question will be indicated as an ’Err’ message on the panel display. Error code examples: Err 2: Undervoltage The device has stopped because it has detected a mains undervoltage that disturbs welding.

  • Page 26: Service, Operation Disturbances

    Other error codes: The machine can show codes not listed here. In the event of an unlisted code appearing, contact an authorised Kemppi service agent and report the error code shown. SERVICE, OPERATION DISTURBANCES The amount of use and the working environment should be taken into consideration when planning the frequency of maintenance of MSF.

  • Page 27: Ordering Numbers

    In case of problems contact your KEMPPI dealer. ORDERING NUMBERS MSF 53 6065300 SF 51 200 mm, LED 6085100 SF 52 200 mm, LED 6085200 MSF 55 6065500 MSF 57 6065700 SF 53 300 mm, LED 6085300...
  • Page 28 Remote control units 6185409 10 m 618540901 R 20 6185419 RMT 10 PMT MIG-gun 6185475 MIG -guns PMT 25 6252514 PMT 27 6252713 PMT 27 4.5 m 6252714 PMT 32 6253213 PMT 32 4.5 m 6253214 PMT 35 6253513 PMT 35 4,5 m 6263514 PMT 42...

  • Page 29: Disposal Of The Machine

    The owner of the equipment is obliged to deliver a decommissioned unit to a regional collection centre, per the instructions of local authorities or a Kemppi representative. By applying this European Directive you will improve the environment and human health.

  • Page 30: Warranty Policy

    The warranty becomes void if modifications are made to the machine that are not approved by the manufacturer or if non-original spare parts are used in repairs. The warranty is voided if repairs are carried out by a repair agent not authorised by Kemppi. Undertaking warranty repairs Warranty defects must be reported to Kemppi or an authorised Kemppi Service Agent without delay.
  • Page 32 Tel. +61 2 9605 9500 sales.india@kemppi.com DK-2740 SKOVLUNDE Telefax +61 2 9605 5999 DANMARK info.au@kemppi.com KEMPPI WELDING SOLUTIONS SDN BHD Tel +45 4494 1677 No 12A, Jalan TP5A, OOO KEMPPI Telefax +45 4494 1536 Taman Perindustrian UEP, Polkovaya str. 1, Building 6 sales.dk@kemppi.com...

This manual is also suitable for:

Fastmig msf 57Fastmig msf 55

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