KYMCO Vitality 50 Owner's Manual
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KYMCO Vitality 50 Owner's Manual

2 stroke & 4 stroke
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KWANG YANG MOTOR CO., LTD.
OWNER'S MANUAL Vitality 50
2 STROKE & 4 STROKE

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Summary of Contents for KYMCO Vitality 50

  • Page 1 KWANG YANG MOTOR CO., LTD. OWNER’S MANUAL Vitality 50 2 STROKE & 4 STROKE...
  • Page 3 Dear KYMCO Scooter Users: Thank you for purchasing this KYMCO scooter and welcome to the family of KYMCO scooter riders. To enjoy safer and more pleasant riding, become thoroughly familiar with this owner's manual before you ride the scooter. Your safety depends not only on your own alertness and familiarity with the scooter but also the scooter’s mechanical...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS 1. ENSURING A SAFE RIDE 2. PARTS LOCATION VIN NUMBER ENGINE NUMBER KEY NUMBER 3. OPERATING INSTRUCTIONS IGNITION SWITCH HANDLEBAR LOCK ELECTRIC STARTER BUTTON HEADLIGHT SWITCH HEADLIGHT DIMMER SWITCH PASSING SIGNAL SWITCH HORN BUTTON TURN SIGNAL SWITCH SEAT LOCK MET-IN BOX (UNDERSEAT STORAGE) HELMET HOLDER...

  • Page 5: Table Of Contents Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS FUEL LEVEL INSPECTION / REFILLING STEERING HANDLEBAR INSTRUMENT LIGHTS INSPECTION BRAKE FLUID LEVEL INSPECTION BRAKE PAD WEAR BRAKE SHOE WEAR BRAKE LEVER FREE PLAY INSPECTION & ADJUSTMENT HORN / LIGHT INSPECTION FRONT / REAR SHOCK ABSORBER INSPECTION BRAKE PERFORMANCE INSPECTION BACK MIRROR ANGLE CHECK LICENSE PLATE CHECK...
  • Page 6 FUSE REPLACEMENT ENGINE OIL CHANGE (4 STROKE) TRANSMISSION GEAR OIL SPARK PLUG INSPECTION BRAKE FLUID LEVEL INSPECTION / REFILLING RUBBER COVER INSPECTION FOR WIRE & CABLE 10. IMPORTANT NOTICES POLLUTION-FREE MAINTENANCE SCHEDULE SPECIFICATIONS 11. KYMCO CLEAN AIR SYSTEM (FOR EURO 2)

  • Page 7: Ensuring A Safe Ride

    1. ENSURING A SAFE RIDE RIDING GEAR • In order to ensure a safe ride be sure to relax and wear comfortable clothing. • Observe all traffic laws and be careful. o Always wear a helmet and make sure it is fastened. o Arrange your clothing –...
  • Page 8 RIDING METHOD • Safety on a two-wheeled vehicle is influence by seating position. The rider should sit on the central part of the seat cushion. Should the rider sit on the rear part of the seat, the load of the front wheel will decrease, the handlebars could swing therefore putting the rider in danger.

  • Page 9: Parts Location

    2. PARTS LOCATION 1) Headlights switch – pg 11 electric started button – pg 11 2) Right turn signal indicator light – pg 17 3) Speedometer – pg 16 4) Left turn signal indicator light – pg 17 5) Headlight dimmer switch – pg 12 Passing signal switch –...
  • Page 10 1) Seat lock – pg 14 2) Fuel fill cap – pg 23 3) Met-in box – pg 14 4) Helmet holder – pg 14 5) Centre hook – pg 15 6) Side stand 7) Centre stand 8) Kickstarter pedal – pg 34 9) Air cleaner housing –...
  • Page 11 1) Ignition switch – pg 10 2) 2-stroke : Engine oil tank cap – pg 18 - 5 -...
  • Page 12 1) 2-stroke: low oil level indicator – pg 17 4 stroke: low beam indicator – pg 17 2) rear brake lever – pg 27 3) battery – pg 48 fuse – pg 50 4) throttle grip 5) front brake lever 6) high beam indicator light –...

  • Page 13: Vin Number

    VIN NUMBER To read the VIN number, remove the cover from knee shield with a flat head screwdriver. Always check that the VIN stamped on your scooter is the same as the VIN written in any documentation as well as your warranty card. Please write your VIN for easy reference in the space provided below.

  • Page 14: Engine Number

    ENGINE NUMBER The engine number is stamped on the right engine case. Please write down your engine number for easy reference in the space provided below. ENGINE NUMBER: ____________________________ - 8 -...

  • Page 15: Key Number

    KEY NUMBER The key number (1) will be required if you need to order a replacement key. Please write down your key number for easy reference in the space provided below. ___________________________________ - 9 -...

  • Page 16: Operating Instructions

    3. OPERATING INSTRUCTIONS IGNITION SWITCH / HANDLEBAR LOCK (1) ON: In this position power is connected and you are able to start the engine. The key cannot be taken out (2) OFF: In this position, there is no power connected and the engine will stop.

  • Page 17: Electric Starter Button

    ELECTRIC STARTER BUTTON To start the engine the ignition switch must be turned to “ON”. Fully apply the front or rear brake lever to connect the power and then push the electric starter button. • To avoid engine damage do not push the electric start button while the engine is running.

  • Page 18: Headlight Dimmer Switch

    HEADLIGHT DIMMER SWITCH / PASSING SIGNAL SWITCH (1) Switch to this position for using high beams. (2) Use low beams when driving in a downtown area or when there is oncoming traffic. High beams can affect the visibility of oncoming traffic. An indicator light appears when you turn your high beams on! PASSING This switch allows you to flash your high beams if necessary to...

  • Page 19: Horn Button

    HORN BUTTON / TURN SIGNAL SWITCH • When the ignition switch key is in the “ON” position, push the horn button and it will sound. • Move the turn signal switch to (1) → this will activate the right turn signal •...

  • Page 20: Seat Lock

    SEAT LOCK / MET-IN BOX (UNDERSEAT STORAGE) • Unlock the seat – you can store your helmet in the met-in box (under seat storage) • To unlock: Stop the engine and turn the ignition switch key to the “OFF” position. Insert the ignition switch key into the seat lock and turn it clockwise.

  • Page 21: Centre Hook

    CENTRE HOOK 1. To use, pull the hook out from the inside (1) 2. Push the lock lever to the left (2) to unlock and hang your bag on the hook 3. To remove the bag unlock the lock lever and lift the bag off the hook.

  • Page 22: Instruments & Indicators

    INSTRUMENTS & INDICATORS (1) FUEL GAUGE: The fuel gauge shows the volume of gasoline in the fuel tank. If the fuel gauge pointer is at the “E” area, fuel levels are low or empty. Refill with unleaded gasoline (either 92 or 95) as soon as possible.
  • Page 23 (7) TURN SIGNAL INDICATOR LIGHT (LEFT): This indicator light will blink if you are using the left turn signal. (8) LOW OIL LEVEL INDICATOR: When the ignition switch is in the “ON” position, it is normal that the low oil level indicator lights up for several seconds.

  • Page 24: Pre-Ride Inspection

    4. PRE-RIDE INSPECTION ADVANCE INSPECTION • Get into the good habit of inspecting your bike before riding. • A pre-ride inspection is an absolute requirement in order to minimize risks while riding, and prevent vehicle damage and traffic accidennts. Maintenance and inspection of your new scooter should be performed after it is ridden for 300km.
  • Page 25 • If the engine was running at any time while the low oil level indicator light was on the scooter must be taken to an authorized KYMCO dealer immediately for inspection and bleeding of the oil system. Failure to do this will result in serious engine damage •...
  • Page 26 4-STROKE • Place the scooter on its main stand. Take out the oil dipstick and wipe it clean. • Directly insert the oil dipstick into the engine oil. (Do not screw it in) • Take out the oil dipstick and check the oil level. If it is close to the lower limit, add engine out to the upper limit.

  • Page 27: Tire Inspection

    TIRE INSPECTION 1. TIRE PRESSURE CHECK • Check if the tire pressure is normal when the tire is in contact with level ground. • If the tire looks over or under inflated, check the pressure with a tire pressure gauge. •...
  • Page 28 2. Cracks and other damage • Check the tire contact area for any cracks or other damage. 3. Abnormal Wear • Check the tire contact area for any abnormal wear and tear. 4. Foreign objects, metal pieces, and gravel • Check the tires and tire contact area for imbedded objects including pieces of metal and graval.

  • Page 29: Fuel Level Inspection / Refilling

    FUEL LEVEL INSPECTION / REFILLING • Check if the fuel levels are sufficient. • If the fuel gauge pointer is at “E” grid, refill with unleaded gasoline (either 92 or 95) Refilling Method 1. Lift the seat (pg 13), then remove the fuel fill cap (1) by turning it counter clockwise.

  • Page 30: Steering Handlebar

    • Check to make sure that the handlebar rotates freely. • If any abnormal condition is found, take your scooter to your authorized KYMCO dealer for inspection. INSTRUMENT LIGHTS INSPECTION • Check the turn signal indicator lights and high beam indicator light to ensure that they are operational.

  • Page 31: Brake Fluid Level Inspection

    See your authorized KYMCO dealer for this service. • To prevent damage to the brake system, use only fluid from a sealed container.

  • Page 32: Brake Pad Wear

    • Check the wear indicator mark on each pad. If either pad is worn to the wear indicator mark, replace both pads as a set. See your authorized KYMCO dealer for this service. BRAKE SHOE WEAR • The rear brake is equipped with a brake wear indicator. When the brake is applied, an arrow mark (1) attached to the brake arm moves towards a reference mark (2) on the brake panel.

  • Page 33: Brake Lever Free Play Inspection & Adjustment

    BRAKE LEVER FREE PLAY INSPECTION & ADJUSTMENT • The rear brake lever free play should be adjusted to 10-20mm (0.4-0.8in) at the tip of the brake lever. If the free play is incorrect, follow these instructions to adjust: Turn the adjusting nut in direction (A) to decrease play, and in direction (B) to increase play.
  • Page 34 Make sure the cut out on the adjusting nut (2) is seated on the brake arm pin (1) after making final free play adjustment. - 28 -...

  • Page 35: Horn / Light Inspection

    HORN / LIGHTS INSPECTION • Turn the ignition switch to the “ON” position and push the horn button to check if it sounds • Headlight / Taillight inspection: Start the engine and turn on the headlight switch to check if the headlight and taillight are working properly.

  • Page 36: Front/Rear Shock Absorber Inspection

    FRONT/REAR SHOCK ABSORBER INSPECTION • Check the condition of the front and rear shock absorbers by pressing down on the handlebar and seat several times. BRAKE PERFORMANCE INSPECTION • Fully apply the front and rear brake levers and move the scooter forward to see if the braking effect is good.

  • Page 37: Engine Starting Methods

    5. ENGINE STARTING METHODS TURN THE IGNITION SWITCH “ON” • Unlock the steering handlebar • Turn the ignition switch to the “ON” position • Check the gasoline volume and engine oil level before starting the engine. • Be sure that both the centre and side stands are up before starting the engine.
  • Page 38 USING THE ELECTRIC STARTER BUTTON • Push the electric starter button without rotating the throttle grip. • If the engine fails to start after the electric starter button is Pressed for 3 – 4 seconds when it is warm, rotate the throttle grip f or 1/8 –...
  • Page 39 STARTING WITH THE KICK PEDAL 1. Place the scooter on its main stand on level ground. 2. Depress the kick pedal with force. • When the engine is cold and does not start after the kick pedal is depressed 3 – 4 times, rotate the throttle grip fo r 1/8 –...

  • Page 40: Normal Riding Method

    6. NORMAL RIDING METHOD STARTING THE ENGINE • Start the engine by referring to the starting methods specified in section 5. • Remember that pushing the electric starter button while the engine is running could seriously damage the engine. • The r ear brake lever should be held down in the bra king position before riding.
  • Page 41 CORRECT SITTING POSITION • Ride astride on the scooter from the left side and sit upright. Touch the ground with your left foot to avoid slipping. • The rider must wear helmet, gloves, have proper eye protection and avoid wearing any clothing that could affect rider safety.

  • Page 42: Precautions For Riding

    7. PRECAUTIONS FOR RIDING CORRECT RIDING • Before riding anywhere, use your signal lights to indicate your Where you are going and be sure to conduct a shoulder check.. • Do not rush into the car lanes, and be sure to follow all provincial rules for motorcyclists.
  • Page 43 PROPER RIDING WILL PROLONG ENGINE LIFE • For a new scooter, keep the speed below 40km/h for the first 1000km of riding. • Avoid sudden acceleration and riding at high speeds for a long period of time. • If the engine is left idling for a long period of time in hot weather it could overheat.
  • Page 44 DO NOT MAKE SUDDEN STOPS OR SHARP TURNS • Sudden stops and sharp turns are the main causes for skidding and loss of control which could be very dangerous to the rider. • Use extra caution when riding the scooter in the rain – this will increase the probability of skidding and loss of control.

  • Page 45: How To Stop Riding

    8. HOW TO STOP RIDING WHEN APPROACHING A PARKING SPOT • Turn your signal light on in advance. Watch for any vehicle coming from behind or beside you and slowly pull into the parki ng spot. • Restore the throttle grip to the closed position and apply the front And rear brake levers as soon as possible –...
  • Page 46 PARKING • Place the scooter on its main stand on level ground. Be sure it is in a spot that doesn’t affect traffic. • Stand on the left side of the scooter and grip the handlebar (which should be facing forward) with the left hand and the side rod or rear carrier with your right hand.

  • Page 47: Easy Maintenance

    9. EASY MAINTENANCE AIR FILTER CLEANI NG & REPLACEMENT 2 S R T OKE: 1. Remove the air filter case cover by removing the 7 screw 2. Remove the air cleaner (1) - 41 -...
  • Page 48 3. Wash the air filter gently but thoroughly in solvent. 4. Squeeze the excess solvent out of the cleaner and let it dry. 5. Inspect the element. If damaged, replace it. • Never use petrol (gas) or low flash solvents for cleaning the air filter.
  • Page 49 4 STROKE: 1. Remove the air filter case cover by removing the 7 screws. 2. Remove the air filter (1). - 43 -...
  • Page 50 3. Cle n the air filter element with compressed air. 4. Replace the air filter element every 4000km. 5. For installation, reverse the removal procedures. NOTE: • The air filter requires more frequent cleaning or replacing when ridden in unusually dusty areas. When replacing, refer to pg.

  • Page 51: Cleaning Exterior Surfaces

    CLEANING EXTERIOR SURFACES • Wipe down the surface of the scooter regularly t o pr event dust accumulation. Too much dust can affect the fu nction of components. • If the scooter is not used for a long period of time check the operation of each part and replace lubrica before riding.

  • Page 52: Battery

    BATTERY BA T T ERY REMOVAL: M ke sure that the ignition switch is “OFF”. 2. Re move the screw (1). 3. Push the two retainer clips (2 ) and remove the battery cover (3). 4. Disconnect the negative (-) te rminal lead (1) from the battery first, then disconnect the positive (+) term inal lead (2).
  • Page 53 • This scooter model comes with a battery that DOES NOT require refilling of distilled water. • When cleaning the termin als, remove the screws attaching the battery cover on the floorboard and then o pen the battery cover. • If the battery termin als are co rroded, take the battery out and clean it.

  • Page 54: Fuse Replacement

    • When frequent fuse failure occurs, it usually indicates a short circuit or an overload in the electrical system. See your authori KYMCO dealer for repair. • The fuse holder (1) is located in a compartment under the battery cover.
  • Page 55 3. Slide the old fuse out of the clips a nd discard it. 4. Slide the clips (2) onto the ends of the new fuse, push them back into the fuse holder (1), and close the fuse holder. The spare fuse is on the battery compartment. •...

  • Page 56: Engine Oil Change (4 Stroke)

    ENGINE OIL CHANGE (4-STOKE) Place the scooter on its centre stand on level ground. 2. Remove the oil filter cap/dipstick (1). 3. Remove the drain bolt (2) to drain the oil. 4. Install the drain bolt and tighten it. (Torque: 30 Nm) 5.

  • Page 57: Transmission Gear Oil

    TRANSMISSION GEAR OIL 2-STROKE Transmission oil measurement: 1. Place the scooter on its main stand on leve l ground. 2. After the engine has been shut off for 2 – 3 minutes, rem the drain plug bolt (1) and check the oil level (2). It should be up to the rim of the hole.
  • Page 58 • Add gear oil through the oil check bolt hole (2). • After refilli ng, use a rag to wipe the area clean. • Not enough or too mu ch gear oil will affect the engine performance. • Never use a different brand or inferior quality gear oil.
  • Page 59 NSMISSION GEAR OIL 4-STR Transmis sion oil measurement: Place the scooter on its main stand on level ground. 2. Af ter the engine has been shut off for 2 – 3 minutes, rem the il filler bolt (1) and check the oil level (2). It shoul d be up the rim of the hole.
  • Page 60 • Add gear oil through the oil check bolt ho le (2). • After refilling, use a rag to wipe the area clean. • Not enough or too much gear oil will affect the engine performance. • Never use a different brand or inferior quality gear oil.

  • Page 61: Spark Plug Inspection

    SPARK PLUG INSPECTION • C ec the spark plug side electrodes for wear and tear. • Fo uli g deposits on spark plug electrodes and big gaps y result in a weak spark plug. Spar Plug Removal: 1. Re move the spark plug with a spark plug remover. The installation sequence is the reverse of the rem oval.

  • Page 62: Brake Fluid Level Inspection / Refilling

    BRAKE FLUID LEVEL INSPECTION ND REFILLING • Add recommended brake fluid D OT 4 into the tank unti the fluid level r eaches the uppe r limit and then put on the cover and tighten the screws. • Do not mix brake fluid of different brands. This may cause brake failure and is very dangerous.

  • Page 63: Important Notices

    IN CASE OF BREAKDOWN • If any trouble occurs while you are riding, go to the closest authorized KYMCO dealer for inspection. • For the sake of safety and the prevention of Vehicle damage, and also to save you ti...

  • Page 64: Pollution-Free Maintenance Schedule

    POLLUTION FREE MAINTENANCE • In order to ensure a safe ride, maintain good perfo rmance, prolong the scooter service life and reduce pollution, Be sure to perform the periodic inspection and ma intenance. I = Inspect & clean, lubricate, refill, repair or replace if necessary A = adjust C = clean R = replace...

  • Page 65: Specifications

    SPECIFICATIONS STROKE Engine Type 2-stroke single cylinder erall Length 1870mm Displacement (cc) Overall Width Bore x Stroke (mm) 39 x 41.4 Overall Height 1120mm mpression Ratio Dr Weig Max. H orsepow er (hp/rp ) 3.9 / 6000 Wheel Ba 1296mm Max.
  • Page 66 4-STROKE Engine Type 4-stroke single cylinder Overall Length 1870mm Displacement (cc) 49.5 Overall Width 700mm Bore x Stroke (mm) 39 x 41.4 Overall Height 1120mm Compression Ratio 11.0 Dry Weight 91kg Max. Horsepower (hp/rpm) 3.4 / 8500 Wheel Base 1296m Max.

  • Page 67: Kymco Clean Air System (For Euro 2)

    KYMCO CLEAN AIR SYSTEM (FOR EURO 2) The KYMCO Clean Air System is a secondary air suction system that helps the exhaust gases to burn more completely. When the spent fuel charge is released into the exhaust system, it is still hot enough to burn. The system allows extra air...
  • Page 68 4-STROKE - 62 -...
  • Page 69 BECO MOTOR INTERNATIONAL INC. BECO MOTOR INTERNATIONAL INC. 14531 BRAMALEA RD. 14531 BRAMALEA RD. CALEDON, ON. CALEDON, ON. L7C 2R5 L7C 2R5 CANADA CANADA TELEPHONE: 905 584 4810 TELEPHONE: 905 584 4810 888 584 4810 888 584 4810 FAX: 905 584 9850 FAX: 905 584 9850 By KWANG YANG Motor Co., Ltd.
  • Page 70 KYMCO KWANG YANG MOTOR CO., LTD. NO. 35 Wan Hsing Street, San Min District Kaohsiung, Taiwan, Republic of China Telephone: 886-7-3822526 FAX: 886-7-3950021 - 64 -...
  • Page 71 - 65 -...

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