Table Of Contents - FULTON ICW6 - 60 HP Installation And Operation Manual

ICW-IOM-2012-1001
Introduction
Overview .............................................................................................................. 1-2
Warnings & Cautions ............................................................................................ 1-2
Disclaimers and Local Codes ................................................................................ 1-2
Installation
Placement & Rigging ........................................................................................... 2-2
Clearances & Serviceability .................................................................................. 2-4
Environment, Ventilation and Combustion Air Requirements ............................ 2-4
Utilities ................................................................................................................. 2-7
THE GAS SUPPLY ..........................................................................................................................2 7
THE OIL SUPPLY ...........................................................................................................................2 7
Electrical Supply ................................................................................................... 2-8
Water Supply ........................................................................................................ 2-8
INSTALL WATER PIPING ...............................................................................................................2 8
Water Chemistry Requirements ......................................................................... 2-10
PREVENT OXYGEN CONTAMINATION ........................................................................................2 10
ELIMINATE SYSTEM AIR ............................................................................................................2 11
Piping Speci cations .......................................................................................... 2-11
Insulation ........................................................................................................... 2-12
System Interfaces ............................................................................................... 2-12
FILL CONNECTION ......................................................................................................................2 12
PRESSURE GAUGES ....................................................................................................................2 13
Stack and Flue .................................................................................................... 2-13
EXHAUST SIDE WALL VENTING ................................................................................................2 14
Testing ................................................................................................................ 2-14
Operation
Start-Up Preparation & Installation Review ........................................................ 3-2
Filling The System/Air Removal .......................................................................... 3-2
Start-Up Service ................................................................................................... 3-4
Initial Start-Up ..................................................................................................... 3-4
COMBUSTION ...............................................................................................................................3 4
Flame Programmers ............................................................................................ 3-5
Operating Controls ............................................................................................... 3-6
WATER RELIEF VALVE ...................................................................................................................3 6
WATER OUTLET VALVE .................................................................................................................3 6
TEMPERATURE CONTROL ...........................................................................................................3 6
OPERATING TEMPERATURE AQUASTAT ......................................................................................3 6
HIGH LIMIT AQUASTAT/HIGH TEMPERATURE LIMIT ..................................................................3 6
AIR SAFETY SWITCH ....................................................................................................................3 6
PROBE TYPE LOW WATER CUT OFF .............................................................................................3 6
Circulating Pump Switch ...................................................................................... 3-7
Cycle Testing ......................................................................................................... 3-7
Before Leaving the Installation ............................................................................ 3-7
Questions? Call (315) 298-5121, or visit us online at www.fulton.com
1-1 Maintenance
Daily Maintenance Schedule ................................................................................ 4-2
Weekly Maintenance Schedule ............................................................................ 4-2
Monthly Maintenance Schedule .......................................................................... 4-2
Recommended Semi-Annual Maintenance Schedule ......................................... 4-3
2-1
Recommended Annual Maintenance Schedule .................................................. 4-5
Procedure for Primary Air Adjustment/Inspection .............................................. 4-6
Procedure for Secondary Air Adjustment/Inspection .......................................... 4-6
Procedure for Flame Scanner Adjustment ........................................................... 4-7
GAS UNIT ......................................................................................................................................4 7
OIL UNIT ......................................................................................................................................4 7
Procedure for Removing/Cleaning the Burner .................................................... 4-8
Procedure for Controls Voltage Transformer Inspection ..................................... 4-8
Procedure for Soot Cleaning................................................................................. 4-9
After All Repairs or Maintenance ......................................................................... 4-9
Troubleshooting ................................................................................................... 4-9
Warranty & Parts
Standard Warranty for Fulton Boilers................................................................... 5-3
Parts ..................................................................................................................... 5-4
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