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TABLE OF CONTENTS
TABLE OF CONTENTS
MEANS OF REPRESENTATION ............................................ 4
IMPORTANT INFORMATION ................................................ 5
VIEW OF VEHICLE............................................................... 7
View of the vehicle from the left front (example) ................. 7
View of the vehicle from the right rear (example) ................ 8
LOCATION OF SERIAL NUMBERS ........................................ 9
Chassis number............................................................... 9
Engine number................................................................ 9
Shock absorber part number............................................. 9
CONTROLS ....................................................................... 10
Throttle grip.................................................................. 10
Hand brake lever ........................................................... 10
Short circuit button ....................................................... 10
Fuel tap........................................................................ 10
Opening filler cap .......................................................... 10
Closing filler cap ........................................................... 11
Opening oil tank cap (50 SX Mini) .................................. 11
Closing oil tank cap (50 SX Mini).................................... 11
Choke (50 SX)............................................................... 11
Choke (50 SX Mini) ....................................................... 11
Kickstarter .................................................................... 12
Foot brake pedal ........................................................... 12
Plug-in stand ................................................................ 12
OPERATION...................................................................... 13
Advice on first use ......................................................... 13
Running in the engine.................................................... 14
RIDING INSTRUCTIONS .................................................... 15
Checks before putting into operation ............................... 15
Starting ........................................................................ 15
Starting up ................................................................... 16
Shifting, riding .............................................................. 16
Braking ........................................................................ 16
Stopping, parking .......................................................... 16
Refueling...................................................................... 17
Filling up with oil (50 SX Mini) ....................................... 17
SERVICE SCHEDULE......................................................... 18
authorized KTM workshop .............................................. 18
authorized KTM workshop (as additional order)................. 18
supervisory individual. ................................................... 19
MAINTENANCE WORK ON CHASSIS AND ENGINE .............. 20
Jacking up the motorcycle .............................................. 20
Removing the motorcycle from the work stand.................. 20
Measuring rear wheel sag unloaded ................................. 20
Checking the static sag of the shock absorber .................. 21
Checking the riding sag of the shock absorber .................. 21
x
x
Vehicle level ................................................................. 23
................................................ 24
x
Cleaning dust boots of fork legs ...................................... 24
Checking play of steering head bearing ............................ 25
x
............................................... 27
x
...... 21
x
............................................. 22
..................................... 22
x
........................................... 23
....................................... 23
x
x
....................... 25
.............................................. 26
Dismounting the front fender .......................................... 30
Installing the front fender............................................... 31
Dismounting the start number plate ................................ 31
Installing the start number plate ..................................... 31
Handlebar position ........................................................ 32
Checking the play in the throttle cable............................. 32
Checking chain dirt ....................................................... 33
Cleaning the chain......................................................... 33
Checking the chain tension ............................................ 34
Checking the chain tension - installing rear wheel............. 34
Checking rear sprocket / engine sprocket for wear ............. 34
Adjusting chain tension.................................................. 35
Adjusting chain tension - after checking .......................... 35
Adjusting chain tension - installing rear wheel.................. 36
x
Checking brake discs ..................................................... 36
Checking play of handbrake lever .................................... 37
Adjusting play of handbrake lever.................................... 37
Adjusting basic position of handbrake lever...................... 37
Checking the front brake fluid level ................................. 37
............................................ 38
x
Checking the front brake linings...................................... 39
Checking the free travel of the foot brake lever ................. 41
Checking rear brake fluid level........................................ 42
.............................................. 42
x
Checking the rear brake linings ....................................... 43
x
x
................................................ 45
........................................... 45
x
................................................. 46
x
............................................ 46
x
Checking the tire condition............................................. 47
Checking tire air pressure ............................................... 47
Checking spoke tension.................................................. 47
Removing the seat ......................................................... 48
Mounting the seat ......................................................... 48
Cooling system .............................................................. 48
Checking the antifreeze and coolant level ........................ 49
Checking the coolant level.............................................. 49
x
.................................................. 50
....................................................... 50
x
Removing main silencer ................................................. 51
Installing the main silencer ............................................ 51
Glass fiber yarn filling of main silencer ............................ 52
x
................................................................... 52
................................................................... 52
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x
............................................... 52
............................................... 53
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................................ 28
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...................................... 32
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.......................................... 36
..................................... 39
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................................. 39
x
................................. 40
x
................ 41
x
....................................... 43
.................................. 44
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.................................. 44
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