9
SERVICE SCHEDULE
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Periodic interval
9.1.2
Service work (as additional order)
Change the front brake fluid.
Change the rear brake fluid.
Change the hydraulic clutch fluid.
Grease the steering head bearing.
Check/set the carburetor components.
Service the shock absorber.
Change the connecting rod, conrod bearing and crank pin.
Check the transmission and shift mechanism.
Change all engine bearings.
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One-time interval
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Periodic interval
9.2
All XC models
9.2.1
Service schedule
Check and charge the battery.
Change the gear oil.
x
Check the front brake linings. (
Check the rear brake linings. (
Check the brake discs. (
Check the brake lines for damage and leakage.
Check the rear brake fluid level. (
Check the free travel of the foot brake lever. (
Check the frame and swingarm.
Check the swingarm bearing.
Check the shock absorber linkage.
Check the tire condition. (
Check the tire air pressure. (
Check the wheel bearing for play.
Check the wheel hub.
x
Check the rim run-out.
x
Check the spoke tension. (
Check the chain, rear sprocket, engine sprocket and chain guide. (
Check the chain tension. (
Grease all moving parts (e.g., hand lever, chain, ...) and check for smooth operation.
Check/correct the fluid level of the hydraulic clutch. (
Check the front brake fluid level. (
Check the free travel of the hand brake lever. (
Check the play of the steering head bearing. (
Change the spark plug and spark plug connector.
Check the intake diaphragm.
Check the exhaust control for functioning and smooth operation.
Check the clutch.
x
Check all hoses (e. g. fuel, cooling, bleeding, drainage) and sleeves for cracking, leaks, and incorrect routing.
Every 40 operating hours - corresponds to about 280 liters of fuel (74 US gal)
x
x
(
p. 64)
x
(
p. 48)
x
x
x
x
x
Every 40 operating hours - corresponds to about 280 liters of fuel (74 US gal) / after every race
Every 20 operating hours - corresponds to about 140 liters of fuel (37 US gal)
(250/300 XC)
x
p. 68)
p. 72)
p. 66)
p. 71)
p. 70)
x
x
x
p. 76)
p. 77)
x
p. 77)
p. 57)
p. 67)
p. 66)
p. 47)
x
x
x
p. 59)
p. 63)
x
Once after 20 operating hours
x
x
28
Annually
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