Service Work (As Additional Order); All Xc Models; Service Schedule - KTM 125 SX EU Owner's Manual

2014
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9

SERVICE SCHEDULE

Periodic interval
9.1.2

Service work (as additional order)

Change the front brake fluid.
Change the rear brake fluid.
Change the hydraulic clutch fluid.
Grease the steering head bearing.
Check/set the carburetor components.
Service the shock absorber.
Change the connecting rod, conrod bearing and crank pin.
Check the transmission and shift mechanism.
Change all engine bearings.
One-time interval
Periodic interval
9.2

All XC models

9.2.1
Service schedule
Check and charge the battery.
Change the gear oil.
x
Check the front brake linings. (
Check the rear brake linings. (
Check the brake discs. (
Check the brake lines for damage and leakage.
Check the rear brake fluid level. (
Check the free travel of the foot brake lever. (
Check the frame and swingarm.
Check the swingarm bearing.
Check the shock absorber linkage.
Check the tire condition. (
Check the tire air pressure. (
Check the wheel bearing for play.
Check the wheel hub.
x
Check the rim run-out.
x
Check the spoke tension. (
Check the chain, rear sprocket, engine sprocket and chain guide. (
Check the chain tension. (
Grease all moving parts (e.g., hand lever, chain, ...) and check for smooth operation.
Check/correct the fluid level of the hydraulic clutch. (
Check the front brake fluid level. (
Check the free travel of the hand brake lever. (
Check the play of the steering head bearing. (
Change the spark plug and spark plug connector.
Check the intake diaphragm.
Check the exhaust control for functioning and smooth operation.
Check the clutch.
x
Check all hoses (e. g. fuel, cooling, bleeding, drainage) and sleeves for cracking, leaks, and incorrect routing.
Every 40 operating hours - corresponds to about 280 liters of fuel (74 US gal)
x
x
(
p. 64)
x
(
p. 48)
x
x
x
x
x
Every 40 operating hours - corresponds to about 280 liters of fuel (74 US gal) / after every race
Every 20 operating hours - corresponds to about 140 liters of fuel (37 US gal)
(250/300 XC)
x
p. 68)
p. 72)
p. 66)
p. 71)
p. 70)
x
x
x
p. 76)
p. 77)
x
p. 77)
p. 57)
p. 67)
p. 66)
p. 47)
x
x
x
p. 59)
p. 63)
x
Once after 20 operating hours
x
x
28
Annually

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