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450 Rally Factory Replica 2014
KTM 450 Rally Factory Replica 2014 Manuals
Manuals and User Guides for KTM 450 Rally Factory Replica 2014. We have
1
KTM 450 Rally Factory Replica 2014 manual available for free PDF download: Owner's Manual
KTM 450 Rally Factory Replica 2014 Owner's Manual (126 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 3.95 MB
Table of Contents
Table of Contents
4
1 Means of Representation
6
Symbols Used
6
Formats Used
6
2 Safety Advice
7
Use Definition - Intended Use
7
Degrees of Risk and Symbols
7
Tampering Warning
7
Safe Operation
8
Protective Clothing
8
Work Rules
8
Environment
8
Owner's Manual
8
3 Important Notes
9
Guarantee, Warranty
9
Operating and Auxiliary Substances
9
Spare Parts, Accessories
9
Service
9
Figures
9
Customer Service
9
4 View of Vehicle
10
View of Vehicle, Front Left
10
View of Vehicle, Rear Right
11
5 Serial Numbers
12
Chassis Number
12
Type Label
12
Engine Number
12
Key Number
12
Fork Part Number
12
Shock Absorber Part Number
13
6 Controls
14
Clutch Lever
14
Hand Brake Lever
14
Throttle Grip
14
Kill Switch
14
Light Switch
14
Turn Signal Switch
15
Horn Button
15
Electric Starter Button
15
Indicator Lamp Overview
15
Ignition Switch
15
Fuel Tank
16
Fuel Tap
16
Choke
17
Shift Lever
17
Foot Brake Lever
17
Side Stand
18
Steering Lock
18
Locking the Steering
18
Unlocking the Steering
19
7 Speedometer
20
Speedometer Overview
20
Activation and Test
20
Tripmaster Switch
20
Setting Kilometers or Miles
20
Setting the Clock
21
Adjusting the Speedometer Functions
21
Querying Lap Time
22
Display Mode SPEED (Speed)
22
Display Mode SPEED/H (Service Hours)
22
Display Mode SPEED/CLK (Time)
23
Display Mode SPEED/LAP (Lap Time)
23
Display Mode SPEED/ODO (Odometer)
23
Display Mode SPEED/TR1 (Trip Master 1)
23
Display Mode SPEED/TR2 (Trip Master 2)
24
Display Mode SPEED/A1 (Average Speed 1)
24
Display Mode SPEED/A2 (Average Speed 2)
24
Display Mode SPEED/S1 (Stop Watch 1)
25
Display Mode SPEED/S2 (Stop Watch 2)
25
Table of Functions
25
Table of Conditions and Menu Activation
26
8 Preparing for Use
27
Advice on First Use
27
Running in the Engine
28
9 Riding Instructions
29
Checks and Maintenance When Preparing for Use
29
Starting
29
Starting off
30
Shifting, Riding
30
Braking
30
Stopping, Parking
31
Transport
31
Refueling
32
10 Service Schedule
33
Service Work (as Additional Order)
34
11 Tuning the Chassis
35
Checking the Basic Chassis Setting with the Rider's Weight
35
Compression Damping of the Shock Absorber
35
Adjusting the High-Speed Compression Damping of the Shock Absorber
35
Adjusting the Low-Speed Compression Damping of the Shock Absorber
36
Adjusting the Rebound Damping of the Shock Absorber
36
Measuring the Unloaded Rear Wheel Sag
36
Checking the Static Sag of the Shock Absorber
37
Checking the Riding Sag of the Shock Absorber
37
Adjusting the Spring Preload of the Shock Absorber
37
Adjusting the Riding Sag
38
Checking the Basic Setting of the Fork
38
Adjusting the Compression Damping of the Fork
39
Adjusting the Rebound Damping of the Fork
39
Fork Offset
39
Setting the Fork Offset
40
Handlebar Position
41
Adjusting the Handlebar Position
41
12 Service Work on the Chassis
43
Raising the Motorcycle with the Lift Stand
43
Removing the Motorcycle from the Lift Stand
43
Bleeding the Fork Legs
43
Cleaning the Dust Boots of the Fork Legs
44
Dismounting the Front Fender
44
Installing the Front Fender
44
Removing the Fork Legs
45
Installing the Fork Legs
45
Removing the Lower Triple Clamp
46
Installing the Lower Triple Clamp
47
Checking the Steering Head Bearing Play
48
Adjusting the Play of the Steering Head Bearing
49
Greasing the Steering Head Bearing
50
Removing the Seat
50
Mounting the Seat
51
Removing the Air Filter
51
Installing the Air Filter
51
Removing the Main Silencer
52
Installing the Main Silencer
52
Changing the Glass Fiber Yarn Filling of the Main Silencer
52
Removing the Fuel Tank Toward the Front
53
Installing the Fuel Tank at the Front
53
Checking the Chain for Dirt Accumulation
54
Cleaning the Chain
54
Checking the Chain Tension
54
Adjusting the Chain Tension
55
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
56
Checking the Frame
57
Checking the Swingarm
58
Checking the Rubber Grip
58
Additionally Securing the Rubber Grip
58
Adjusting the Basic Position of the Clutch Lever
58
Checking the Fluid Level of the Hydraulic Clutch
59
Changing the Hydraulic Clutch Fluid
59
Removing the Trim
60
Mounting the Trim
60
13 Brake System
61
Checking the Free Travel on the Hand Brake Lever
61
Adjusting the Free Travel of the Hand Brake Lever
61
Checking the Brake Discs
61
Checking the Front Brake Fluid Level
62
Adding Front Brake Fluid
62
Checking the Front Brake Linings
63
Changing the Front Brake Linings
63
Checking the Free Travel of the Foot Brake Lever
65
Adjusting the Free Travel of the Foot Brake Lever
65
Checking the Rear Brake Fluid Level
66
Adding Rear Brake Fluid
66
Checking the Rear Brake Linings
67
Changing the Rear Brake Linings
67
14 Wheels, Tires
69
Removing the Front Wheel
69
Mounting the Front Wheel
69
Removing the Rear Wheel
70
Installing the Rear Wheel
71
Checking the Rear Hub Rubber Dampers X
72
Checking the Tire Condition
72
Checking the Tire Air Pressure
73
Checking the Spoke Tension
73
15 Electrical System
75
Removing the Battery
75
Installing the Battery
75
Recharging the Battery
75
Changing the Main Fuse
76
Changing Fuses of Individual Power Consumers
77
Checking the Headlight Setting
77
Adjusting the Headlight Range
78
16 Cooling System
79
Checking the Antifreeze and Coolant Level
79
Checking the Coolant Level
79
Draining the Coolant
80
Refilling Coolant
80
17 Tuning the Engine
82
Checking the Play in the Throttle Cable
82
Adjusting the Play in the Throttle Cable
82
Carburetor - Idle
82
Carburetor - Adjusting the Idle Speed
83
Emptying the Carburetor Float Chamber
84
Checking the Basic Position of the Shift Lever
85
Adjusting the Basic Position of the Shift Lever
85
18 Service Work on the Engine
86
Checking the Engine Oil Level
86
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
86
Adding Engine Oil
88
19 Cleaning, Care
90
Cleaning Motorcycle
90
Checks and Maintenance Steps for Winter Operation
91
20 Storage
92
Preparing for Use after Storage
92
21 Technical Data
93
Engine
93
Engine Tightening Torques
93
Capacities
95
Engine Oil
95
Coolant
95
Fuel
95
Chassis
95
Electrical System
96
Tires
96
Fork
96
Shock Absorber
97
Chassis Tightening Torques
97
Carburetor with Carburetor Configuration (Carburetor Sheets)
99
22 Wiring Diagram
100
100
102
102
104
104
106
106
108
108
110
110
112
112
114
114
116
23 Substances
118
24 Auxiliary Substances
120
25 Standards
122
Index
123
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