Duerkopp Adler 511 Installation Instructions Manual
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Duerkopp Adler 511 Installation Instructions Manual

Duerkopp Adler 511 Installation Instructions Manual

Cnc automat for bartacking seams and short seams
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CNC-Automat für Riegel- und Kurznähte
CNC automat for bartacking seams
Aufstellanleitung /
Postfach 17 03 51, D-33703 Bielefeld Ÿ Potsdamer Straße 190, D-33719 Bielefeld
Telefon +49 (0) 5 21/ 9 25-00 Ÿ Telefax +49 (0) 5 21/ 9 25 24 35 Ÿ www.duerkopp-adler.com
Ausgabe / Edition:
Änderungsindex
08/2009
Rev. index: 00.0
Bedienanleitung / Operating Instructions
Serviceanleitung / Service Instructions
Printed in Federal Republic of Germany
and short seams

Installation Instructions

511
Teile-Nr./Part.-No.:
0791 511001
1
2
3

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Summary of Contents for Duerkopp Adler 511

  • Page 1: Installation Instructions

    CNC-Automat für Riegel- und Kurznähte CNC automat for bartacking seams and short seams Bedienanleitung / Operating Instructions Aufstellanleitung / Installation Instructions Serviceanleitung / Service Instructions Postfach 17 03 51, D-33703 Bielefeld Ÿ Potsdamer Straße 190, D-33719 Bielefeld Telefon +49 (0) 5 21/ 9 25-00 Ÿ Telefax +49 (0) 5 21/ 9 25 24 35 Ÿ www.duerkopp-adler.com Ausgabe / Edition: Änderungsindex Teile-Nr./Part.-No.:...
  • Page 2 Alle Rechte vorbehalten. Eigentum der Dürkopp Adler AG und urheberrechtlich geschützt. Jede, auch auszugsweise Wiederverwendung dieser Inhalte ist ohne vorheriges schriftliches Einverständnis der Dürkopp Adler AG verboten. All rights reserved. Property of Dürkopp Adler AG and copyrighted. Reproduction or publication of the content in any manner, even in extracts, without prior written permission of Dürkopp Adler AG, is prohibited.
  • Page 3 Foreword This instruction manual is intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations. The instruction manual contains important information on how to operate the machine securely, properly and economically. Observation of the instructions eliminates danger, reduces costs for repair and down-times, and increases the reliability and life of the machine.

  • Page 4: General Safety Instructions

    General safety instructions The non-observance of the following safety instructions can cause bodily injuries or damages to the machine. 1. The machine must only be commissioned in full knowledge of the instruction book and operated by persons with appropriate training. 2.

  • Page 5: Table Of Contents

    Contents Page: Part 2: Installation Instructions – Class 511 (DAC III) Items delivered ..........General and transport packaging .

  • Page 7: Items Delivered

    Items Delivered The items that are supplied depend on your order. Before setup, please check that all the required components are present. This description refers to an automatic bartacker and the individual components which are completely delivered by Dürkopp Adler AG. –...

  • Page 9: Mount Stand And Control Circuitry Cabinet

    Mount stand and control circuitry cabinet Table tops The cutouts of self-manufactured table tops must have the dimensions indicated in the sketch. Caution – Risk of Injury ! The table tops must have the required load-carrying capacity and strength. Frame parts assembly –...

  • Page 10: Complete The Table Top

    Complete the table top – Place the table top on a worktop upside down. – Screw the main switch 6 on the underside of the table top on the left. – Screw cable duct 5 tight behind the main switch 6. –...

  • Page 11: Connect The Control Box To The Main Switch

    Connect the control box to the main switch CAUTION ! Only trained personnel or electricians may work on the electric equipment of the automatic bartacker. The mains plug must be unplugged! – Take off the switching knob. Loosen the screw 2 in the knob in order to remove. –...

  • Page 12: Mount The Reference Value Transmitter And The Equipotential Bonding

    Mount the reference value transmitter and the equipotential bonding – Screw the reference value transmitter 5 on the stand strut with fixing link 1. – Hook the ball mugs of the pedal bars 6 in at the pedal and at the reference value transmitter 5.

  • Page 13: Adjusting Working Height

    Adjusting the working height The working height is adjustable between 750 mm and 950 mm (as measured to the upper edge of the table plate). – Loosen screws 1 at both legs of the stand. In order to prevent twisting, pull out or push in the table top equally on both sides.

  • Page 14: Assembly Of Automatic Bartacker

    Assembly of automatic bartacker Mount the oil pan – Lay oil pan 1 on table top 3. Align it and screw it tight through the two through bore-fits 2 with two wood screws. – Insert thread reel holder 1 in the drill-hole of the table top and screw tight with nuts and washers.

  • Page 15: Set Up The Automatic Bartacker

    Set up the automatic bartacker The small parts for setting up the automatic bartacker are included in the accessories kit. – Place the automatic bartacker 1 on the oil pan 4. – Fasten the bartacker on the left and right sides using the fixtures 5 and 8.

  • Page 16: Mount The Oil Lines

    Mount the oil lines – Fasten oil lines 8 and 9 in the oil pan with the fitting clip 10. The oil filter must be completely surrounded by the felt. Mount the control panel – Screw on the panel 4 to the automatic bartacker using the angle 3. Lay rubber washers between the mounting angle of the control panel and the cast housing.

  • Page 17: Mount The Cover

    Mount the cover – Lower the cover 9 onto the retaining spring 10. – First lay the cable of the control panel in the gap 1 of the cover. – Screw the cover on the automatic bartacker with two screws through the drill-holes 6 and 8.

  • Page 18: Connect The Plug Connections To The Control Box

    Connect the plug connections to the control box Plug connections at the four-way multiple pin strip Connect the plug connections of the automatic bartacker as follows: – Plug 1 -> Step motor, X axis – Plug 2 -> Step motor, Y axis –...

  • Page 19: Wiring

    Wiring To make the tilting of the machine head possible, make sure that the cables leading from the head through the opening in the table top to either the 15-way multiple pin strip at the control box and to the cable duct are long enough.

  • Page 20: Change Sewing Feet And Fabric Support Plate

    Change sewing feet and fabric support plate The automatic bartacker 511 is delivered with standard sewing equipment. If you have received further optional sewing equipment, this has to be mounted as follows: Caution – Risk of Injury ! Turn the main switch off. Change sewing equipment only when main switch is switched off.

  • Page 21: Fit Eye Protection

    Fit eye protection Caution – Risk of Injury ! The automatic bartacker must not be operated without eye protection. – Screw the eye protection 1 on the automatic bartacker 4 with fixing bracket 2 and the two screws 3.

  • Page 22: Convert Automatic Bartacker 511-213 To Thick Fabrics

    Converting automatic bartacker 511-213 to thick fabrics General From the factory, the automatic bartacker 511-213 is set for the processing of normal fabrics. If thicker fabrics are to be sewn on the machine, the following alterations have to be made: ·...

  • Page 23: Adjust Clamp Height

    Adjust clamp height ATTENTION: Danger of breakage ! When converting the automatic bartacker to thicker fabrics, you must adjust the clamp height. – Refer to the service instructions in chapter 6.3 for adjusting the clamp height. Change stop position The stop position is set in the technician mode in the menu “Machine configuration”...

  • Page 24: Oil Lubrication

    Oil lubrication Caution – Risk of Injury ! Oil can cause skin rashes. Avoid prolonged skin contact. If oil or grease contacts your skin, wash yourself thoroughly. CAUTION ! The handling and disposal of mineral oils is subject to legal constraints.

  • Page 25: Oil The Wicks And The Felt Part In The Oil Pan

    Oil wicks and felt part in the oil pan CAUTION ! When assembling the machine and after a longer stop, the wicks and the felt parts 1 and 2 have to be soaked with some oil. – Tilt automatic bartacker sideways. –...

  • Page 26: Oiling The Hook Path

    Oiling the hook path Oiling the hook path – Open hook cover. – Put a drop of oil between driver 2 and path 1. – Shut hook cover. CAUTION ! When assembling the machine and after a longer stop, the hook path and the connecting rod have to be oiled.

  • Page 27: Software Installation

    10.2 Software installation 10.2.1 General Loading specific sewing software in the DACIII control unit is possible with the help of the “Programmed Dongle”. The “Programmed Dongle” has a label indicating the class and software version. Such a load (boot) process can be used to provide individual DACIII control unit with sewing software (first installation) or to install updated machine software.

  • Page 28: Loading The Program

    10.2.2 Loading the program – Turn off the main switch. – Insert the dongle in the X111 socket on the control unit (see illustration) – Turn on main switch. The software will be loaded. The loading process takes less than 60 seconds. CAUTION ! Do not remove the dongle during the loading process and do not switch off the machine! (This will damage the software.)
  • Page 29 – Now remove the dongle. – If necessary, confirm the software version by pressing the “OK” key. CAUTION ! The machine software must match the machine class. If the software version differs from the machine class, do not confirm the loading. Switch the machine off and repeat the loading process using the correct software version.

  • Page 30: Dongle Update Via Internet

    Note The menu cannot be exited before the clamping foot number has been entered. Invoking the configuration menu is only possible after you have entered the clamping foot number. For the optional equipment, please check the operating instructions (Chapter: Optional Equipment). –...

  • Page 31: Sewing Test

    10.3 Sewing test After completion of the assembly, a sewing test should be made. – Plug in the power supply plug. – Wind up bobbin thread (see operating instructions chapter 7.5) Caution – Risk of Injury ! Turn the main switch off. Thread in needle and bobbin thread only when the automatic bartacker is switched off.

  • Page 32: Additional Equipment

    Additional equipment 11.1 Sewing light Sewing light 1 (order no. 9822 510026) and table clamp 3 (order no. 9822 510027) are available for the automatic bartacker 511. – Clamp sewing light to table top 2. – Mount the socket adapter kit 5 (order no. 9870 001021). –...

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