Duerkopp Adler 510 Operating Instructions Manual
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Duerkopp Adler 510 Operating Instructions Manual

Cnc automat for bartacking seams and short seams
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CNC automat for bartacking seams
Postfach 17 03 51, D-33703 Bielefeld Ÿ Potsdamer Straße 190, D-33719 Bielefeld
Telefon +49 (0) 5 21/ 59 25-00 Ÿ Telefax +49 (0) 5 21/ 9 25 24 35 Ÿ www.duerkopp-adler.com
Ausgabe / Edition:
02/2006

Operating Instructions

Installation Instructions

Printed in Federal Republic of Germany
510
and short seams

Service Instructions

Teile-Nr.:/Part-No.: 0791 510001
1
2
3

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Summary of Contents for Duerkopp Adler 510

  • Page 1: Operating Instructions

    CNC automat for bartacking seams and short seams Operating Instructions Installation Instructions Service Instructions Postfach 17 03 51, D-33703 Bielefeld Ÿ Potsdamer Straße 190, D-33719 Bielefeld Telefon +49 (0) 5 21/ 59 25-00 Ÿ Telefax +49 (0) 5 21/ 9 25 24 35 Ÿ www.duerkopp-adler.com Ausgabe / Edition: 02/2006 Printed in Federal Republic of Germany...
  • Page 2 Summary Operating Instructions Installation Instructions Service Instructions Interconnection-diagram 9890 510001 B...
  • Page 3 Foreword This instruction manual is intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations. The instruction manual contains important information on how to operate the machine securely, properly and economically. Observation of the instructions eliminates danger, reduces costs for repair and down-times, and increases the reliability and life of the machine.

  • Page 4: General Safety Instructions

    General safety instructions The non-observance of the following safety instructions can cause bodily injuries or damages to the machine. 1. The machine must only be commissioned in full knowledge of the instruction book and operated by persons with appropriate training. 2.

  • Page 5: Table Of Contents

    Index Page: Preface and general safety hints Part 1: Operating Instructions cl. 510 Description of product ......... . Description of proper use .
  • Page 6 Index Page: 8.5.3 Seam pattern sequences ......... 8.5.3.1 Switching the sequence programming mode on/off .

  • Page 7: Description Of Product

    Description of product The Dürkopp Adler 510 is a CNC automate for bartacking seams and short seams. The available standard bartacks are size-adjustable and can additionally be memorized in this modified shape. Free seam contours can be programmed directly at the control panel without any further devices.

  • Page 8: Description Of Proper Use

    Description of proper use Class 510 is an automatic bartacker determined for processing light to medium-weight material, i.e. fabrics made of textile fibres or leather. Such sewing materials are used in the clothing industry and for the production of home and car upholstery. Furthermore, this automatic bartacker can also sew so-called technical seams.

  • Page 9: Optional Equipment

    Optional equipment The following optional equipment is available for the automatic bartacker 510: Order No. Optional equipment see Spare Parts List Special clamping foot set (optional/special manufacture, APC) ” 0510 59 004 4 Laser marking light (3 lights) 0510 59 003 4 Additional laser light 0510 59 005 4 Push button...

  • Page 10: Technical Data Of The Subclasses

    6.1 Technical data of the subclasses Subclass: -211 -212 -213 Stitch type: Hook type: oscillating hook Needle system: DPx5 (134) DPx17 (135x17) Needle size: [Nm] 80 - 110 80 - 110 100 - 120 Needle size [Nm] standard: Thread size: 50/3 - 120/3 50/3 - 120/3 30/3 - 120/3...

  • Page 11: Operating

    Operating 7.1 Threading needle thread Caution: Danger of injury ! Switch off main switch ! Thread the needle thread only when the automatic bartacker is switched off. – Put thread reels on the thread reel holder and conduct needle thread and bobbin thread through the unwinding arm. The unwinding arm must be positioned vertically above the thread reels.

  • Page 12: Adjust Needle Thread Tension

    7.2 Adjust needle thread tension Pretension 3 With open main tension 2 a minor residual stress of the needle thread is required. The residual stress is produced by the pretension 3. At the same time the pretension 3 influences the length of the cut needle thread end (initial thread for the next seam).

  • Page 13: Adjust Thread Regulator

    7.4 Adjust thread regulator Caution: Danger of injury ! Switch off main switch ! Adjust thread regulator only when the automatic bartacker is switched off. The thread regulator 3 controls the needle thread quantity required for the stitch formation. Only a precisely adjusted thread regulator guarantees an optimum sewing result.

  • Page 14: Wind On Bobbin Thread

    7.5 Wind on bobbin thread – Put bobbin on bobbin winder 4. – Pull thread through guide 2 and around tension 1. – Wind thread counter-clockwise around the core of the bobbin (approx. 5 times). – Press winder lever 3 into the bobbin. –...

  • Page 15: Change Hook Thread Bobbin

    7.6 Change hook thread bobbin Caution: Danger of injury ! Switch off main switch ! Change hook thread bobbin only when automatic bartacker is switched off. Take off empty bobbin – Pull down hook cover 3. – Lift bobbin case cover 1. –...

  • Page 16: Adjust Bobbin Thread Tension

    7.7 Adjust bobbin thread tension Caution: Danger of injury ! Switch off main switch ! Adjust bobbin thread tension only when the automatic bartacker is switched off. The required bobbin thread tension is to be produced by tension spring 1. The top of bobbin case 3 should drop slowly due to its own weight when being held at the threaded-in bobbin thread.

  • Page 17: Change Needle

    7.8 Change needle Caution: Danger of injury ! Switch off main switch ! Change needle only when the automatic bartacker is switched off. – Loosen screw 1. – Push new needle into the drill-hole of needle bar 2 as far as it will ATTENTION ! The hollow groove 3 of the needle must point to the hook.

  • Page 18: Operating The Control Of Cl

    Operating the control of cl. 510 8.1 The control panel For the input and output of data a control panel with an LCD display and function keys is used. P-key: S-key: Programming mode Sequence- Programming mode ESC-key F-key: Technician mode Cursor keys OK-key 8.1.1...
  • Page 19 Function key Function If no text field is activated: Change between the lines of the menus. The selected line is displayed white on black. If a text field is activated: Increase or reduce the value of the respective point by one or change between the parameters in case of functions with several choices.

  • Page 20: User Interface

    8.2 User interface 8.2.1 Structure of menu Switch on main switch Key F Service mode Code 1 Sewing mode Key ESC Key ESC Key F Key P Code 1 Programming mode Technician mode Key S Key S Key P Sequence programming mode Call up the service mode –...

  • Page 21: Alter Numerical Values, Parameter Values, Selection Of Alternatives

    Recall technician mode – Switch on main switch. The control is initialized. The sewing mode menu appears on the display. – Press key “ F ”. – Enter Code 1 (see Chapter 8.5.4). – Press key “OK” . The display changes over to the technician mode. 8.3 Alter numerical values, parameter values, selection of alternatives 8.3.1 Alter numerical values...

  • Page 22: Selection Of A Parameter

    8.3.2 Selection of a parameter Some parameters offer a selection of non-modifiable adjustments. – Select the desired line with the parameter to be altered with the keys “ñ ” or “ò ”. – Press key “OK ”. – Change between the given possibilities with the keys “ñ ” or “ò ” Example: Seam pattern number –...

  • Page 23: Seam Patterns

    8.4 Seam patterns Three different seam pattern types are available for the automatic bartacker 510: · Specified standard seam patterns (Type 1) (see chapter 11) The sewing parameters length, width and sewing speed can be altered in the sewing mode; the laser marking lamps can be switched on and off.

  • Page 24: Main Menu

    8.5 Main menu 8.5.1 Seam pattern operation The parameters for the individual seam patterns are arranged in the main menu. The seam patterns can be altered via these parameters. – Switch on main switch. The control is initialized. The main menu appears. –...
  • Page 25 Submenu Behind this symbol there is a submenu. Number of stitches Via this menu line the number of stitches is indicated (cannot be modified). When selecting the line with key “OK” the submenu “Special functions” is opened. Counter reading Via this menu line the following counters can be read: Counter of daily number of pieces Counter of capacity When selecting the line with key “OK”...
  • Page 26 Submenu seam pattern offset In this menu to it is possible to change the seam pattern position in X-/Y-direction. When switching to this menu, the clamping foot will be lowered. If the value for the X- and Y-Offset is changed, the stepping motors will move the material accordingly.
  • Page 27 Winding thread on to a bobbin: With pedal – Step pedal forwards (step 2). The sewing motor starts. – Step pedal backwards. The sewing motor stops. Via control panel – Press “F” key . The sewing motor starts. – Press “ESC” key. The sewing motor stops.
  • Page 28 Submenu counter of daily number of pieces or counter of capacity Alternative display of counter of daily number of pieces or counter of capacity. Both counters work in parallel operation. It can be selected which counter is displayed in the main menu. ·...

  • Page 29: Programming Mode

    8.5.2 Programming mode Under this menu item the parameters for programming of seam patterns are arranged. With the help of the parameters shape, length, width, speed etc. of the seam pattern are entered. – Switch on main switch. The control is initialized. The main menu appears.
  • Page 30 Submenu seam pattern offset Select the present menu to shift the seam pattern offset in X-/Y-direction. Display: present X-/Y- offset value Number of stitches Only indicates the number of stitches. Soft start Via this parameter the soft start can be switched on or off. Input : ON/ OFF First clamp (optional)

  • Page 31: Seam Pattern Sequences

    8.5.3 Seam pattern sequences 8.5.3.1 Switching the sequence programming mode on or off Changeover from the seam pattern operation to the seam pattern sequence operation – Actuate the function key “S” while the main menu is being displayed in order to skip to the sequence programming mode. –...
  • Page 32 Skipping from seam pattern sequence operation to seam pattern operation – Actuate the function key “S” while the main menu is being displayed in order to skip to the sequence programming mode. – Start the editing by actuating the „OK “ key. –...
  • Page 33 Menu items in the main menu of the seam pattern sequence Sequence Selection of the seam pattern sequence. Input: 1 (2 … 25, if available) Sequence succession Display of the sequence succession. The current seam pattern number is marked with a bar (underlined). In case of more than five numbers the display is scrolled.

  • Page 34: Sequence Programming Mode

    8.5.3.2 Sequence programming mode In this menu item individual seam patterns are combined to retrievable seam pattern sequences. Totally 25 independent seam pattern sequences are available. Every seam pattern sequence can be combined out of 20 seam patterns in any order whatever. –...

  • Page 35: Technician Mode

    8.5.4 Technician mode In the technician mode the following menus are included: Machine configurations machine config Maschine user config. Benutzer service functions Service free contours Freie Konturen memory dongle Memory-Dongle In this menu machine-specific adjustments are made. User configurations machine config Maschine operat.config.
  • Page 36 Free contours machine config Maschine operat.config. Benutzer test functions Service free contours Freie Konturen memory dongle Memory-Dongle With the automatic bartacker 510 up to nine freely defined seam contours can be created and sewn. The coordinates are entered directly at the control panel. Memory dongle machine config Maschine...
  • Page 37 Recall technician mode – Switch on main switch. The control is initialized. The main menu appears. – Press function key “F” in the main menu. The screen for the code entry appears. – Enter code number “25483". After input of the correct code number the display changes over to the menu ”Technician mode".
  • Page 38 8.5.4.1 Machine configuration Parameter parameter Softstart soft start Einrichtung sew. equipment Zeiten times Parameter In this submenu different machine parameters can be set. Soft start In this submenu the driving speeds for the soft start slope can be set. Equipment In this submenu the settings for the sewing equipment and optional units can be actuated.
  • Page 39 Submenu machine parameters cut.rpm max.rpm stop pos. sew.st.pt. softstart Referenz.: sew. equipment – Select desired parameter with the keys “ñ” or “ò”. The symbol of the selected parameter / submenu is displayed white on black. – Start selected parameter with the key “OK” or change into the submenu.
  • Page 40 Referencing In this menu point the referencing mode of the step motor after the sewing process can be configurated. Input: = no referencing = referencing each time 2 – 10 = referencing after each 2nd to 10th sewing process Submenu Soft start In this submenu speed adjustments for the soft start can be made.
  • Page 41 Submenu sewing equipment In this submenu adjustments for the sewing equipment can be made. w.clamp f. open dimens number length width Ausstattung laserl. Note The entry of the clamping foot number (cf. chapter 12) serves for the automatic verification whether the seam pattern to be currently sewn is positioned within the inner frame of the clamping foot.
  • Page 42 Clamping foot Max. Dim. X x Y Inner frame Description number tack size [mm] rectangular (X x Y) [mm] Inner frame 19.0 x 3.5 20.0 x 4.5 Straight bartack 20.0 x 4.1 21.0 x 5.1 Straight bartack 27.0 x 5.0 27,0 x 5,0 Straight bartack, large 10.0 x 4.5...
  • Page 43 Submenu Configuration hand switch:off el. thr. wiper:off _/-clamp: laser light: off thr. burner off opt. sign. assignment input Further optional equipments are available. Please contact our application centre (APC). Hand switch Activating of optional hand switches. When the option is switched on, a menu item in order to select the operation mode will appear in the menu “User configuration”.
  • Page 44 Testing mode with the control panel BF3 – Actuate the keys “OK” + “F”: clamp 1 will be lowered – Actuate the “OK” key: clamp 2 will be lowered – Actuate the “OK” key again: the testing process will be started –...
  • Page 45 Submenu Times The submenu times is only displayed, when the corresponding options are activated or the seam patterntoring switch of the clamping foot is not connected. Delay between pedal level 1 (lowering the clamping foot) and sewing start (t1) Time only relevant with quick start via pedal or hand switch (optional). The above menu item will only be displayed, if the monitoring switch of the clamping foot is not connected.
  • Page 46 The menu items t5 - t9 will appear, only if the option “thread burner” is activated under menu machine/equipment/configuration. Time to preheat the burner Time allocated for the preheating of the burner points before the seam end. Input: 0 ... 5000ms Preset value: 2000ms Select only the necessary time needed for the burning of the threads,...
  • Page 47 8.5.4.2 User configurations In this menu operation-specific adjustments are made. language sewing mode manual keys param.mod forced st pattern locking sequence locking – Select desired parameter/ submenu with the keys “ñ ” or “ò ”. The selected parameter/ submenu is displayed white on black. –...
  • Page 48 Operating mode push button (optional) Selection of the push button mode. This menu item is only available if the “hand switch” option in the menu configuration is switched on. Input: A = Normal B = Quick start In the push button mode “NORMAL” the keys have the following functions: Key 1: Lifting and lowering of the clamping foot.
  • Page 49 Lock seam pattern In this submenu individual seam patterns can be released or locked for selection in the sewing mode. lock all unlock all Note If a clamp with non-rectangular shape (Number 9 to 13) is selected in the menu “Machine configuration/ Equipment”, a manual locking is not possible.
  • Page 50 Lock sequences In this submenu individual sequences can be released or locked for selection in the sewing mode. The menu item is only displayed, if more than one seam pattern sequence is programmed (compare with chapter 8.5.3) lock all unlock all In general the following restrictions apply: 1.
  • Page 51 8.5.4.3 Service functions The service functions allow the quick verification of all hardware components. Note The service menu can also be reached directly when switching on the machine (see chapter 8.2.1). Multitest multitest 180°-disc events In the menu “Multitest” all hardware components can be checked. 180°...
  • Page 52 DAC III Multitest multitest 180° - Scheibe 180°-disc Ereignisse events DAC III DAC III INIT INIT In this menu are indicated the different parameters of the control unit. Initialization Multitest multitest 180° - Scheibe 180°-disc Ereignisse events DAC III DAC III INIT INIT Via this menu the event memory buffer and the permanent data can be...
  • Page 53 Multitest Selection of the submenu of Multitest output test Ausgangstest input test PWM-Ausg.test auto input tst Eingangstest motor test Auto-Eing-test step.motor tst Nähmotortest RAM test Schrittm.test EEPROM test RAM-Test PWM-output test EEPROM-Test – Select desired test function with the keys “ñ” or “ò”. The selected test function is indicated white on black.
  • Page 54 Output test With this test function the function of the output elements is checked. – Start the test function with the key “OK”. – Select desired output element with the keys “ñ” or “ò”. – Switch desired output element on and off with the key “OK”. output test output –...
  • Page 55 PWM Output test This test function checks the function of the magnets. – Start the test function by actuating the “OK” key. – Select the desired output element by actuating the “ï“ or “ð“ keys. – Switch the selected output element on and off by pressing the “ñ”...
  • Page 56 Input test With this test function the input element to be tested is selected. ATTENTION ! The input elements have been carefully adjusted in the factory. Adjusting and correcting must only be done by trained service staff. Caution: Danger of injury ! Do not reach into the working area of the clamping foot when starting and ending the input elements.
  • Page 57 Auto-Input test With this test function the function of the input elements is checked. ATTENTION ! The input elements have been carefully adjusted in the factory. Adjusting and correcting must only be done by trained service staff. Caution: Danger of injury ! Do not reach into the working area of the clamping foot when starting and ending the input elements.
  • Page 58 Sewing motor test With this test function the sewing motor can be checked. – Start test function with the key “OK”. – Start motor with the key “ñ”. – Alter speed with the keys “ñ” or “ò”. The speed is indicated. motor test –...
  • Page 59 Step motor test With this test function the step motors and the pertaining reference switches can be checked. ATTENTION risk of breakage ! Before the test: Move needle in position “up” by using handwheel. – Start the test function with the key “OK”. –...
  • Page 60 RAM test With this test function the static memory (SRAM and program data memory) is checked. – Start test function with the key “OK”. The display shows the test result. Display Explanation SRAM OK Static Random Access Memory works perfectly SRAM ERROR Error in the static memory NV-RAM OK...
  • Page 61 EEPROM test This test function checks the read memory (ROM) of the micro-processor. – Start test function with the key “OK”. The display shows the following test results: - ROM-size - Machine class - Software version - Software date - Check sum and status ROM size class version...
  • Page 62 Events In case of failure the menu can give important hints regarding the cause of the malfunction. event memory latest events Event memory = Ereignisspeicher = E4304: E8254: (example) In this menu item all events that occurred are indicated. – Exit the menu item by actuating the “ESC”...
  • Page 63 DAC III Selection of the submenu for the display of the DAC III parameters. Temp. (°C): (V): 325 (example) Temperature Here the current inside temperature of the control unit is indicated in °C. It should be below 80 ° C. When the temperature of 80°C is exceeded, the error message 3107 will appear.
  • Page 64 Initialization (Init) The selection of the submenu for the initialization of the event memory and the permanent data. event memory Ereignissp. variants + sequences Var . + Sequ. machine parameters Maschinenpar. free seam contours Fr. Konturen machine complete Masch. kpl! Event memory Via this menu item the event memory can be reset to zero.
  • Page 65 8.5.4.4 Free contours Maschine machine Benutzer user Service service Freie Konturen free contours Memory-Dongle memory dongle With the automatic bartacker 510 up to nine freely defined seam contours can be created and sewn. The entry of the coordinates is done at the control panel. create alter delete...
  • Page 66 Determining the seam pattern coordinates When creating a seam contour every individual stitch has to be entered in the control indicating its position in the coordinate system (X- and Y-axis). Therefore the individual coordinate points have to be determined before. This can be done with the help of millimetre graph paper.
  • Page 67 Create seam pattern In this menu the X- and Y-coordinates are entered for every individual stitch. add stitch parameter/end Note In order to enter stitch operations (f.e. intermediate cutting), first complete the seam pattern (entering of the coordinates) and then insert the stitch operation through editing in the menu “Changing seam pattern”.
  • Page 68 Submenu parameter Selection of the submenu for entering the seam pattern parameters std. rpm orig. x orig. y Std. rpm: Standard speed Input: 100 … 2700 rpm orig. X: Reference point X for change of size Input: -10.0 … +10.0 orig.
  • Page 69 Change seam pattern stitch coordin del.st. add st. append stitch parameters no.stitch no.st.av. Stitch coordinates Selection of the submenu for altering the stitch coordinates. Delete stitch: Delete stitch. Input: Number of the stitch to be deleted Add stitch: Add stitch. Input: Number of the stitch in front of which a new stitch is to be added.
  • Page 70 – Select desired stitch with the “ñ” or “ò” keys. – Select stitch with the key “OK”. The submenu for altering a stitch coordinate appears. If a stitch has a stitch operation attributed to it, it will be marked with an asterisk (*) instead of a slash (/).
  • Page 71 Note: The stitch operation entered will be executed after the stitch. Number of operation Description Comment No stitch operation Intermediate thread cutting The intermediate cutting can be programmed up to 10 times within a seam pattern. Between 2 intermediate cuttings at least 3 stitches must be sewn. Delete seam pattern design edit...
  • Page 72 Copy seam pattern design change delete copy no.stitch no.st.av. – Select the menu item"copy “ with the “ñ “ or “ò “ keys. – Actuate the „OK “ key. – Select the desired seam pattern number (1-50,91-99) with the “ñ “ or “ò...
  • Page 73 8.5.4.5 Memory dongle Maschine machine Benutzer user Service service Freie Konturen free contours Memory-Dongle memory dongle By using the functions of this submenu, data can be transferred from the machine to the dongle or vice versa. contents Inhalt Laden load Speichern save Formatieren...
  • Page 74 Displaying the dongle contents Boot dongle If a boot dongle is inserted, information concerning the machine program will be displayed. Klasse: class U-Klasse: subclass Version: version Datum: 100105 date (example) A boot dongle with a machine program for any machine class can be inserted in order to display the dongle information.
  • Page 75 Display of the memorized free seam contours (example) If no seam pattern program or free seam contour is memorized, „—“ will appear, otherwise the corresponding seam pattern name will be indicated. If a dongle of another machine class is inserted, the following information will be displayed.
  • Page 76 Contents Via this menu item the contents of a memory dongle connected to the control unit can be displayed. Free seam contours completely Via this menu item the loading of all free seam contours will be started. A window to confirm the selection will appear. –...
  • Page 77 Memorizing data on the dongle Here program data (seam pattern programs and sequences) and machine parameters or all free seam contours can be saved from the machine to the dongle. contents Inhalt free cont. compl. Fr. Kont. kpl. mach. compl. Masch.
  • Page 78 A window to confirm the selection will appear. – Actuate the “ï “ key (no), in order to cancel the transaction or the “ð “ key (yes), in order to start the transaction. The program data and the machine parameters memorized on the dongle will be deleted when the saving is started! Note The time needed in order to save the data depends on the number of...
  • Page 79 Error messages Number Name Possible cause Elimination Dongle missing No dongle inserted Insert dongle into control unit 4301 Dongle empty No data memorized on Save data on the dongle 4302 dongle 4304 Wrong dongle type Dongle has the wrong • Use a different dongle format for the selected •...

  • Page 80: Error Messages

    8.6 Error messages In case of a fault in the control system or in the seam pattern program the display shows a corresponding symbol and a fault number. With the help of the following tables the cause of the fault can be ascertained and remedial action can be taken.

  • Page 81: Application Messages

    8.6.2 Application messages Picto- Description Category Reaction / Troubleshooting gram · Clamping foot can only be Capacity counter is “zero” Hint lowered after confirmation via the “OK” key. After the confirmation, the hint disappears. · With the confirmation, the capacity counter is reset to its initial value again.
  • Page 82 Picto- Description Category Reaction / Troubleshooting gram seam pattern · No sewing start possible exceeds the work Warning · Select another clamping foot surface opening of · Choose another seam pattern the clamping foot in · Reduce size of seam pattern in X-direction X-direction seam pattern...

  • Page 83: Machine Faults (Daciii)

    8.6.3 Machine faults (DAC III) Error- Description Possible cause Troubleshooting code 1051 Sewing motor timeout - Cable to sewing motor- - Check cable reference switch faulty - Reference switch faulty - Check reference switch - Sewing motor faulty Check sewing motor - Mechanical parts - Check the mechanical parts rough-running...
  • Page 84 Error- Description Possible cause Troubleshooting code 2201 Step motor Y-Axis - Cable to reference - Check cable Timeout Referencing switch faulty - Reference switch faulty - Check reference switch - Step motor faulty Check step motor - Mechanical part - Check the mechanical part rough-running 2252 Step motor Y-Axis...
  • Page 85 Error- Description Possible cause Troubleshooting code 3301 Error control Internal error - Switch the sewing machine off 3320 procedure / Test and on again procedure / Step - Software update 3322 motor test procedure / - Contact the DA-Service staff 3330 Starting procedure / Sewing procedure /...
  • Page 86 Error- Description Possible cause Troubleshooting code 3423 Timeout burner heater The sewing procedure is The burner heater will be switched due to error interrupted off. Switch the sewing machine off and on again 3358 Sewing procedure: Handwheel turned Cancel the sewing procedure: Handwheel turned manually during sewing Step the pedal backwards...
  • Page 87 Error- Description Possible cause Troubleshooting code 5804 Free seam patterns: - NV-SRAM faulty - Check via Multitest, Wrong checksum - Failure check the control - Switch the sewing machine off and on again Data will be reset to factory setting. 5808 Error free seam Internal error...
  • Page 88 Error- Description Possible cause Troubleshooting code 7701 Error Protocol Internal error - Switch the sewing machine off and on again - Software update - Contact the DA-Service staff 8151 Error IDMA - Failure - Switch the sewing machine off 8156 - Control faulty and on again - Replace control...

  • Page 89: Sewing

    Sewing Operating and function sequence when sewing: Sewing operation Operation/ Explanation Before the sewing start Starting position - Pedal in resting position Automatic bartacker stands idle Needle and clamping foot in position “up”. Feed material Sewing - Step pedal forwards up to step 1. The clamping foot is lowered.

  • Page 90: Maintenance 10.1 Cleaning And Checking

    10. Maintenance 10.1 Cleaning and checking Caution: Danger of injury ! Switch off main switch. The maintenance of the automatic bartacker must only be carried out if the machine is switched off. Maintenance work has to be done after the intervals indicated in the tables at the latest (see column “Operating hours”).

  • Page 91: Oil Lubrication

    10.2 Oil lubrication Caution: Danger of injury ! Oil can cause skin eruption. Avoid a longer contact with the skin. Wash yourself thoroughly after a contact. ATTENTION ! The handling and disposal of mineral oils is subject to legal regulations. Deliver used oil to an authorized collecting station.

  • Page 92: Standard Seam Patterns

    11. Standard seam patterns Bartack Stitch diagram Number of Sewing dimensions Clamping foot type stitches (mm) 1, 2 1, 2 1, 2 large straight bartack 1, 2 1, 2 1, 2 1, 2...
  • Page 93 Bartack Stitch diagram Number of Sewing dimensions Clamping foot type stitches (mm) large straight bartack 4, 8 4, 8 4, 8 small straight bartack...
  • Page 94 Bartack Stitch diagram Number of Sewing dimensions Clamping foot type stitches (mm) 1, 2 1, 2 rectilinear straight bartack Longitudi- bartack...
  • Page 95 Bartack Stitch diagram Number of Sewing dimensions Clamping foot type stitches (mm) Longitudi- bartack recti- linear longitudinal bartack circular bartack...
  • Page 96 Bartack Stitch diagram Number of Sewing dimensions Clamping foot type stitches (mm) circular bartack stitched eyelet outer Ø 9 inner Ø 3 D-bartack...
  • Page 97 Bartack Stitch diagram Number of Sewing dimensions Clamping foot type stitches (mm) D-bartack imitated button- hole bartack cross bartack...
  • Page 98 Bartack Stitch diagram Number of Sewing dimensions Clamping foot type stitches (mm) Tri-bartack...

  • Page 99: Clamping Feet

    12. Clamping feet 20,0 x 4,5 Straight bartack Standard equipment Cl. 510-211 21,0 x 5,1 Straight bartack Standard equipment Cl. 510-213 27,0 x 5,0 Straight bartack, large Optional 10,0 x 4,5 Straight bartack, small Optional 5,6 x 23,0 Longitudinal bartack Optional 19,0 x 12,0 Small field clamping foot...

  • Page 100: Numbering Of Menu Items

    13. Numbering of menu items Parameter English (displayed on the screen) English (meaning) off/a off/a on/b on/b canc cancel Q01? Initialize variants and Initialize variants and sequencesquestion sequencesquestion Q02? Initialize machine Initialize machine Q03? Initialize free seam patternsquestion Initialize free seam patternsquestion Q04? Initialize machine complete? Initialize machine complete?
  • Page 101 Parameter English (displayed on the screen) English (meaning) T1.3.6.8 output alloc. output allocation T1.3.6.9 l.ta cfs long ta clamp foot solenoid T1.4 times times user settings user settings T2.1 language language T2.2 sewing mode sewing mode T2.2 hand switch hand switch T2.3 par.lock.
  • Page 102 Parameter English (displayed on the screen) English (meaning) T4.1.7 append stitch append stitch T4.1.8 parameter parameter T4.1.8.1 std.rpm standard speed T4.1.8.2 orig. X origin X T4.1.8.2 dist. X distance X T4.1.8.3 orig. Y origin Y T4.1.8.3 dist. Y distance Y T4.1.8.4 T4.2 edit...
  • Page 103 Parameter English (displayed on the screen) English (meaning) EMERGENCY-OFF EMERGENCY-OFF SERIOUS ERROR SERIOUS ERROR NOTE NOTE INTERNAL ERROR INTERNAL ERROR CONFIRMATION CONFIRMATION read data read data save data save data format format output output input input stop pos. stop position software software date...

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