Duerkopp Adler 512/532 Operating Manual
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Duerkopp Adler 512/532 Operating Manual

Duerkopp Adler 512/532 Operating Manual

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512/532
Operating Manual

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  • Page 1 512/532 Operating Manual...
  • Page 2 All Rights Reserved. Property of Dürkopp Adler AG and subject to copyright. Any use of this content, or part of it, is prohibited without prior written permission of Dürkopp Adler AG. Copyright © Dürkopp Adler AG - 2013...

  • Page 3: Table Of Contents

    5.12.2 Editing parameters in level M2 ........... 28 5.13 Protecting standard sewing patterns .......... 29 5.14 Storing sewing patterns .............. 29 5.14.1 Mapping memory buttons ............29 5.14.2 Sewing with memory buttons............30 Operating manual 512/532 Version 01.0 - 03/2013...
  • Page 4 8.4.2 Connecting the cables to the control unit........54 Fitting the cover ................55 Fitting the eye guard ..............55 Fastening the button holder (class 532) ........56 Sewing test ................. 56 Appendix ................... 57 Drawings..................57 Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 5: About This Manual

    Report all other complaints without delay after receipt of delivery to Dürkopp Adler. Limited liability All information and instructions for use in this guide were compiled taking account of the latest state of the art, and applicable standards and regula- tions. Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 6: Intended Use

    If the automatic sewing machine is used in premises which are not dry and well-maintained, it may be necessary to take further precautions which should be agreed in advance (see EN 60204-31:1999). Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 7: Safety Instructions

    Dispose of these machines in line with environmen- tal legislation. Only qualified and trained staff are allowed to install the machine. Only qualified and trained staff are allowed to perform servicing, mainte- nance and repairs. Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 8: Marking Of Safety Instructions

    Examples for marking of safety instructions in the text: Examples DANGER Type and source of danger Consequences in case of failure to observe Measures for preventing the danger Warning notice where failure to observe will lead to fatal or serious injury. Operating manual 512/532 Version 01.0 - 03/2013...
  • Page 9 ATTENTION Type and source of danger Consequences in case of failure to observe Measures for preventing the danger Danger notice where failure to observe can lead to damage to prop- erty. Operating manual 512/532 Version 01.0 - 03/2013...
  • Page 10 Safety instructions Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 11: Performance Description

    • The machine has a bobbin thread counter and daily item counter. • The arm shaft is directly driven by a brushless DC motor. • Speeds of up to 3000 rpm can be set in 100 rpm steps. Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 12: Performance Characteristics Class 532

    • Speeds of up to 3000 rpm can be set in 100 rpm steps. • Up to 10 user-defined button patterns can be programmed and memo- rized. • A total of 50 button patterns can be memorized on the 25 shortcut keys. Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 13: Technical Specifications

    Length, width, height (control unit [mm] 600 / 450 / 300 600 / 450 / 300 incl. packaging) Weight (control unit only) [kg] Ratings Class Voltage Frequency [Hz] 50 / 60 50 / 60 Output Operating manual 512/532 Version 01.0 - 03/2013...
  • Page 14 Performance description Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 15: Operating Manual

    3. After threading, pull about 4 cm of the needle thread out through the needle. This guarantees a safe start to sewing. 4. If you are using silicone oil, additionally thread the needle thread in through the silicone oiler (1). Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 16: Adjusting The Needle-Thread Tension

    When using thin material, excessive thread tension can cause unwanted gathering and thread breakage. Opening the thread tension Main tensioner (2) opens automatically when cutting the thread and lifting the material clamp feet. Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 17: Adjusting The Thread Regulator

    If the maximum amount of thread is required, the thread tension spring (2) must be pulled downwards approximately 0.5 mm from its upper end po- sition. This is the case if the needle thread loop passes the maximum hook diameter. Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 18: Winding On The Hook Thread

    6. After winding, tear off the thread at thread clamp (6). If you want to wind on the thread without sewing, you can set thread wind- ing mode on the control unit. Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 19: Changing The Hook Thread Bobbin

    3. Pull approx. 2.5 cm of hook thread from the bobbin case (2). • When pulling the hook thread, the bobbin must rotate in the direction indicated by the arrow. 4. Insert the bobbin case (2). 5. Close the hook cover (3). Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 20: Setting The Hook Thread Tension

    1. Remove the upper part of the bobbin case (3) with the bobbin. 2. Set the tension spring (1) by turning the adjustment screw (2) until the needed tension value is reached. 3. Insert the upper part of the bobbin case. Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 21: Changing The Needle

    (see service instructions). Otherwise the following faults can occur: • Changing to a thinner needle: Missing stitches, damage to the thread • Changing to a thicker needle: Damage to the hook tip, damage to the needle Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 22: Adjusting Hook Feet On The Button Clamp (Class 532)

    1. Switch on the automatic sewing machine. 2. Press the Ready button. The clamp lifts; pedal ready for sewing. 3. Press the Ready button. The clamp remains raised, pedal locked. 4. Release the knurled screw (4). Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 23: Button Shank Shaper (Optional)

    Setting up the button shank shaper The button shank shaper position can be adjusted to match various button diameters. 1. Release the screw (4). 2. Adjust the button in Y direction. 3. Tighten screw (4). Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 24: Sewing

    Push the pedal back or press the Reset button. sewing procedure in The automatic sewing machine stops. The clamp remains lowered. the sewing cycle. Continuing sewing Push the pedal completely forward, or press the Reset button. in the sewing cycle. Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 25: Settings Via Software

    Deletes and error and reinstates the settings Ready button with LED Toggles between programming and sewing mode. LED on = Sewing mode LED off = Programming mode LED error LED on = error Display program Shows parameters Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 26: Switching On The Sewing Machine

    • The machine is in programming mode; the LED in the Ready button is unlit. 1. Press the +/- Function button until the display shows required sewing pattern number in the Function display. Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 27: Scaling Axes

    The buttonhole gap is factory set to 3.4 mm (3.4 mm = 100 %). You can change the percentage value to set the buttonhole gap. Buttonhole Buttonhole Buttonhole Value [%] Value [%] Value [%] gap [mm] gap [mm] gap [mm] Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 28: Converting Backtack Dimensions (Class 512)

    1. Press the Selection button until the LED in the No. Pattern icon is lit. 2. Press the +/- Function buttons until the Function display shows the desired sewing pattern number. 3. Press the Ready button. Winding Preconditions: • Needle removed. • Needle thread not threaded. Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 29: Sewing

    Each sewing end decrements the counter by 1. After reaching the preset number of cycles, a message appears in the display. 4. Insert a new bobbin. 5. Press the Reset button. The counter is reset Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 30: Interrupting Sewing

    5. Press the Reset button to reset a changed value. 6. Press the Ready button to memorize a change. The LED in the button is unlit. 7. Press the Memory button. The LED in the button is unlit. Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 31: Protecting Standard Sewing Patterns

    • The machine is in programming mode; the LED in the Ready button is unlit. 1. Press the Memory and P2 buttons at the same time. 2. Press the +/- Program buttons to select a memory slot. Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 32: Sewing With Memory Buttons

    8. Press the Ready button to confirm the sewing pattern sequence. The Program display shows the memory slot, the Function display shows the number of sewing patterns. 9. Press the Memory button to quit memory mode. Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 33: Sewing Sewing Pattern Sequences

    The LED in the button is lit. The control unit is in sewing mode. 2. Main switch OFF. If you switch off the automatic sewing machine without pressing the Ready button, changed values are not memorized. Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 34: Resetting Parameters To The Factory Settings

    5.20 Editing sewing patterns externally 5.20.1 MS Excel or text editor Sewing patterns can be created and edited externally on a PC, e.g. using MS Excel or a text editor. Fig. 12: Example of sewing pattern Operating manual 512/532 Version 01.0 - 03/2013...
  • Page 35 2. Memorize the file. • File name: HSR2000 ~ HSR2099 • File format: CSV 3. Memorize the file on a USB stick. Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 36: Da-Cad 5000

    • The machine is in programming mode; the LED in the Ready button is unlit. 1. Insert the USB stick into the USB port on the controller. The controller beeps briefly. 2. Press the USB button. Operating manual 512/532 Version 01.0 - 03/2013...
  • Page 37 1. Press the +/- Function buttons to set the value 3. 2. Press the Selection button. 3. Press the Reset button to confirm the deletion. • The Function display shows "----". Editing a sewing pattern/contour test: value 4 Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 38: Error Messages

    Seam pattern data implausible • Check ROM. 5 0 Pause Reset button pressed while • Press the reset button sewing. • Actuate the thread trimmer. Automatic sewing machine • Restart the sewing operation. stopped. Operating manual 512/532 Version 01.0 - 03/2013...
  • Page 39 5 1 Internal process Software error • Main switch OFF. error. • Repeat the procedure. • Replace the mainboard. • Replace the software. Motor signal error Encoder/motor has no sig- • Check encoder/motor Operating manual 512/532 Version 01.0 - 03/2013...
  • Page 40 • Main switch OFF. Thread catcher is not responding • Check sensor. search 1 4 Error Thread catcher motor not • Main switch OFF. Thread catcher running correctly • Check motor and connection. motor Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 41: Maintenance

    Maintenance intervals may need to be shorter when processing heavy- shedding materials. A clean sewing machine is a trouble-free sewing machine. Fig. 15: Cleaning and inspection (1) - Underside of needle plate (2) - Hook Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 42: Lubricate

    Risk of environmental damage due to used oil! Improper handling of used oil can cause severe environmental damage. ALWAYS follow legal regulations on the handling and disposal of mineral oils. Make sure that you NEVER spill oil. Operating manual 512/532 Version 01.0 - 03/2013...
  • Page 43 DA -10 can be purchased from DÜRKOPP ADLER AG retail outlets under the following part numbers: • 250 ml container: 9047 000011 • 1 litre container: 9047 000012 • 2 litre container: 9047 000013 • 5 litre container: 9047 000014 Operating manual 512/532 Version 01.0 - 03/2013...
  • Page 44 • Top up with oil through the oil filler opening (2) up to the A mark. Lubricating the automatic Grease the points shown (1) on the automatic 1000 sewing machine sewing machine with special grease. Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 45: Sewing Patterns

    Sewing patterns 7 Sewing patterns Standard sewing patterns class 512 Number of Stich diagram Size (mm) X x Y stitches 16x2 10x2 16x2.5 24x3 10x2 16x2 10x2 16x2.5 24x3 24x3 6x2.5 6x2.5 6x2.5 10x0.1 Operating manual 512/532 Version 01.0 - 03/2013...
  • Page 46 Sewing patterns Number of Stich diagram Size (mm) X x Y stitches 10x0.1 25x0.1 25x0.1 25x0.1 35x0.1 4x20 0.1x20 0.1x10 0.1x20 0.1x20 10x7 12x7 10x6 12x6 7x10 Operating manual 512/532 Version 01.0 - 03/2013...
  • Page 47 Sewing patterns Number of Stich diagram Size (mm) X x Y stitches 7x10 24x3 Ø 12 2.5x20 2.5x25 2.5x25 2.5x30 2.5x30 2.5x30 Ø 8 Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 48: Standard Sewing Patterns Class 532

    8 - 8 - 8 15 / 42 6 - 6 3.4x3.4 32 / 50 5 - 5 - 5 3x2.5 16 / 43 8 - 8 8 - 8 - 8 10 - 10 Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 49: Installation Instructions

    1. Remove the following transport locks • Safety straps and battens on the machine head • Safety straps and battens on the table top • Safety straps and battens on the frame Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 50: Installation

    (see Ap- pendix). 8.3.2 Assembling the frame Fig. 18: Assembling the frame (1) - Frame strut (3) - Adjusting screw (2) - Pedal Assembling the individual frame components. Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 51: Completing The Table Top

    2. Bolt the main switch (2) onto the left underside of the table top. 3. Connect the connecting cables (3) and (4) to the control box (5) on the table top; where possible, use nail clamps and strain relief. Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 52: Assembling The Machine Head Support

    8.3.4 Assembling the machine head support Fig. 21: Assembling the machine head support (1) - Machine head support (2) - Hole 1. Insert the machine head support (1) into drill hole (2) on the table top. Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 53: Adjusting The Working Height

    2. To avoid tilting, pull out, or push in, the table top evenly on both sides. The scales (2) on the outer sides of the braces act as an adjustment aid. 3. Tighten both screws (1). Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 54: Fitting The Machine Head

    2. Fasten the automatic sewing machine on the left and right using the brackets (2) and (3). To do so, bolt on the two brackets using the bolts (4), the clamp (5) and nuts. Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 55: Fitting The Collecting Container

    ONLY qualified electricians, or persons with equiv- alent training, may work on the electrical equip- ment. ALWAYS unplug from the mains before performing any work on the electrical equipment. Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 56: Checking Mains Voltage

    2. Route the cables to the control box and bundle with cable ties. 3. Connect the plugs on the cables. 4. Connect the equipotential bonding cables to the control box at the point marked with an earth sign Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 57: Fitting The Cover

    1. Bolt the cover (1) onto the machine head using 4 screws (2). Fitting the eye guard Fig. 27: Fitting the eye guard (1) - Eye guard (2) - Screw 1. Bolt the eye guard (1) onto the machine head using 2 screws (2). Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 58: Fastening The Button Holder (Class 532)

    9. Start a sewing test at low speed and continuously increase the speed. 10.Check to make sure the seams are of the required quality. If not see “Adjusting the needle-thread tension” on page 14. Operating manual 512/532 Version 01.0 - 03/2013...

  • Page 59: Appendix

    Appendix 9 Appendix Drawings Operating manual 512/532 Version 01.0 - 03/2013...
  • Page 60 Appendix Operating manual 512/532 Version 01.0 - 03/2013...
  • Page 62 DÜRKOPP ADLER AG Potsdamer Str. 190 D-33719 Bielefeld Germany Phone +49 (0) 521 925 00 E-Mail: service@duerkopp-adler.com www.duerkopp-adler.com...

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