A&D SW-150KL Instruction Manual
A&D SW-150KL Instruction Manual

A&D SW-150KL Instruction Manual

Sw series super wash down scales
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SW-15KM / SW-30KM / SW-60KM / SW-150KM
1WMPD4002080
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SW-60KL / SW-150KL
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Summary of Contents for A&D SW-150KL

  • Page 1 SW-6KS / SW-15KS SW-15KM / SW-30KM / SW-60KM / SW-150KM SW-60KL / SW-150KL 1WMPD4002080...
  • Page 2 © 2010 A&D Company, Limited. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, or translated into any language in any form by any means without the written permission of A&D Company, Limited. The contents of this manual and the specifications of the instrument covered by this manual are subject to change for improvement without notice.
  • Page 3: Table Of Contents

    CONTENTS 1. COMPLIANCE ..................... 3 2. INTRODUCTION ....................4 3. FEATURES......................4 4. PRECAUTIONS....................5 4.1. Installing the scale ..................5 4.2. Operating the scale ................... 5 4.3. Cleaning the scale..................5 5. UNPACKING ......................6 6. DESCRIPTION OF EACH PART................7 6.1.
  • Page 4 13. OPTIONS ......................25 13.1. Using the OP-02 SLA battery ..............25 13.1.1. Installing the battery..............25 13.1.2. Charging the battery ..............26 13.2. OP-03 RS-232C / RELAY OUTPUT ............27 13.2.1. Installing OP-03 ..................27 13.2.2. OP-03 Specifications ................28 13.2.3. Command mode ..................31 13.3.
  • Page 5: Compliance

    1. COMPLIANCE Compliance with FCC rules Please note that this equipment generates, uses and can radiate radio frequency energy. This equipment has been tested and has been found to comply with the limits of a Class A computing device pursuant to Subpart J of Part 15 of FCC rules. These rules are designed to provide reasonable protection against interference when equipment is operated in a commercial environment.
  • Page 6: Introduction

    2. INTRODUCTION This manual describes how the SW Series Super Wash Down Scales work and how to get the most out of them in terms of performance. Please read this manual completely before using the scale. 3. FEATURES The SW Series Super Wash Down Scales have the following features: Dust-tight and water-tight construction, complying with IP69K.
  • Page 7: Precautions

    4. PRECAUTIONS 4.1. Installing the scale Caution • Ground the scale so that the user will not be subject to an electric shock. • Do not handle the AC power cable with wet hands. • The AC plug is not water-resistant. Use an electrical outlet located at a place where the plug will not get wet.
  • Page 8: Unpacking

    5. UNPACKING When unpacking, check whether all of the following items are included: Instruction manual SW series scale The scale components are different depending on the type of scale. With a display pole (no display stand) With a display stand (no display pole) With no display pole or display stand...
  • Page 9: Description Of Each Part

    6. DESCRIPTION OF EACH PART Display Display pole AC power cable Spirit level Pole support foot Weighing pan (The above illustration is for scales with a display pole.) Leveling foot Display rear side Display knobs Display knobs Display stand (The above illustration is (The above illustration is for scales with a display pole.) scales with a display stand.)
  • Page 10: Display And Symbols

    6.1. Display and symbols Display LED display STABLE indicator NET indicator Weighing STABLE units ZERO indicator ZERO ON/OFF switch SAMPLE PRINT UNITS TARE ON/OFF ZERO SAMPLE switch PRINT switch ZERO switch TARE switch UNITS switch Symbols Symbol Description STABLE Turns on when the weight value is stable. ○...
  • Page 11: Switches

    6.2. Switches The switches are touch-sensitive. Three levels of switch sensitivity are available and key 2 can be set in the function setting “ “. When set to “ “ (High), the switches can be operated with a gloved finger. Switch Description ON/OFF switch...
  • Page 12: Setting Up

    7. SETTING UP 7.1. Attaching the display pole to the base Lower part of SW-M / L series with a display pole the display pole 1. Remove the weighing pan from the base. 2. Remove the 4 screws from the lower part of the display pole.
  • Page 13: Installing The Scale

    7.2. Installing the scale 1. Select the place for installing the scale. Refer to “4. PRECAUTIONS”. 2. Adjust the level of the base, using the spirit level and leveling feet. Confirm that the bubble is in the center of the level.
  • Page 14: Basic Operation

    8. BASIC OPERATION 8.1. Turning the power ON and OFF 1. Press the ON/OFF switch to turn the power ON. All the display symbols appear and the scale waits for the weight value to become stable. When the optional sealed lead acid (SLA) battery (OP-02) is used: After all the display symbols appear, the battery capacity status is displayed for about 1.5 seconds as shown below.
  • Page 15: Selecting A Weighing Unit

    8.2. Selecting a weighing unit In the weighing mode, press the UNITS switch to select a weighing unit. Each time the UNITS switch is pressed, the unit changes as shown below. kg or g Ib-oz Ut-g Using the function setting “ ”, “kg”...
  • Page 16: Weight Display Resolution

    8.4. Weight display resolution The weight display resolution is a ratio of the minimum display to the weighing capacity. The SW series has three types of weight display resolution, as shown below. Normal: 1/3,000 High: 1/6,000 or 1/7,500 (depending on the weighing capacity) Maximum 1/12,000 or 1/15,000 (depending on the weighing capacity The factory setting is the high resolution.
  • Page 17: Counting Mode

    9. COUNTING MODE Determines a unit weight (the weight of one piece) from a known sample quantity, and calculates how many pieces are on the weighing pan using the unit weight. The unit weight is maintained even if the power is turned OFF. Press 1.
  • Page 18: Comparator

    10. COMPARATOR Five-level and three-level comparators are available. The five-level comparator mode uses four comparator values to compare the weight value and outputs results in five levels of LOLO, LO, OK, HI and HIHI. The three-level comparator mode uses two comparator values (upper and lower limit values) to compare the weight value and outputs results in three levels of LO, OK and HI.
  • Page 19 Three-level comparator mode Results Comparison formula LED display Displayed value < LO limit value (Or over in the negative value) ( Red LED on) LO limit value ≤ Displayed value ≤ HI limit value ( Green LED on)) HI limit value < Displayed value (Or over in the positive value) ( Red LED on) LO limit value = Lower limit value...
  • Page 20: Entering The Comparator Values

    10.2. Entering the comparator values 1. In the weighing mode, press and hold the SAMPLE switch to enter the comparator value setting mode. 2. Enter the comparator values using the following switches. UNITS To shift the blinking digit to the right. PRINT To increase the value of the blinking digit by one.
  • Page 21: Calibration

    11. CALIBRATION Adjusts the scale for accurate weighing. Calibrate the scale in the following cases. When the scale is first installed. When the scale has been moved. When the ambient environment has changed. For regular calibration. 11.1. Gravity acceleration correction When the scale is first used or has been moved to another location, it should be calibrated using a calibration weight.
  • Page 22: Calibration Using A Weight

    11.2. Calibration using a weight Prepare a weight, preferably a weight with the same value as the weighing capacity of the scale to be calibrated. Note that the calibration weight value can be changed. 1. Turn the power ON and warm up the scale for at least half an hour. poff Change the function setting “...
  • Page 23: Restoring The Factory Set Values

    11.3. Restoring the factory set values If the gravity acceleration value or calibration weight value is changed unintentionally, restore those values to the factory setting values, as follows. Make sure that the scale is in the weighing mode (displaying “kg” (“g”), “lb”, “oz” or “pcs”). Press and hold 1.
  • Page 24: Functions

    12. FUNCTIONS The scale has function settings to specify the scale performance. The parameters set in the function settings are maintained even if the power is turned OFF. Parameter Item While holding down, press 12.1. Setting the parameters 1. Turn the power OFF. 2.
  • Page 25: Function List

    12.3. Function list Item Parameter Description Auto power-off function Turns the power OFF Auto power-off disabled automatically poff Auto power-off enabled Weight display Changes the Normal (1/3,000) resolution minimum display High (1/6,000 or 1/7,500) re5o Maximum (1/12,000 or 1/15,0 00) Weighing unit Ut-g Zero tracking...
  • Page 26 Item Parameter Description Comparison Sets comparison Comparator disabled conditions conditions Compares all data Compares all stable data d = minimum display Compares all data of ≥ +5d or ≤ -5d in kg Compares stable data of ≥ +5d or ≤ -5d Compares data of ≥...
  • Page 27: Options

    13. OPTIONS 13.1. Using the OP-02 SLA battery The scale can be operated with a sealed lead acid (SLA) battery, available as an option. The scale (with no other options) can be operated continuously for about 90 hours with a fully charged battery. The battery will take about 15 hours to be fully charged.
  • Page 28: Charging The Battery

    1. Disconnect the AC power cable from the electrical outlet. 2. Loosen the M4 screws and remove the rear cover of the display. Note: Take care not to drop the display. 3. Connect the wires inside the display to the battery with much care so that nothing touches the switches.
  • Page 29: Rs-232C / Relay Output

    13.2. OP-03 RS-232C / RELAY OUTPUT This interface allows the SW scale to be connected to an AD-8121 printer or a personal computer, and the relay outputs for comparator results are also available. When OP-03 is installed, the dust-tight and water-tight performance of the scale will be degraded.
  • Page 30: Specifications

    1. Disconnect the AC power cable from the electrical outlet. When the battery is installed, make sure that the scale is turned OFF. 2. Loosen the M4 screws and remove the rear cover of the display. Note: Take care not to drop the display. 3.
  • Page 31 Circuit diagram 1 Receive data RXD 2 Transmit data TXD 3 Data set ready DSR 4 Signal ground SG 5 Shield SHLD is designed as DCE (Data Communication Equipment). LOLO 1 Relay output LOLO 2 Relay output LO 3 Relay output OK 4 Relay output HI 5 Relay output HIHI 6 Relay common COM...
  • Page 32 Data example Weighing data “kg” (+) + 0 0 1 2 3 4 5 _ k g Weighing data “g” (-) 0 0 0 0 1 2 3 4 _ _ g Counting data “pcs” (+) + 0 0 0 1 2 3 4 5 _ P C Out of weighing range (+) + 9 9 9 9 9 9 9 _ k g...
  • Page 33: Command Mode

    13.2.3. Command mode In the command mode, the scale is controlled by commands that come from an external device such as a personal computer. Command List Command Description Remarks Send data immediately. Same as the ZERO switch. Zero the scale when the weight is stable. Tare the scale when the data is stable.
  • Page 34 Command examples (“_” indicates “Space” (20H).) aCk 1 The examples below are for the function setting “ “ (Reply to commands). Request the weight data. Command Reply Stable positive data + 0 0 1 2 3 4 5 _ k g C Unstable positive data + 0 0 0 7 8 9 0 _ k g C...
  • Page 35 Five-level comparator mode…Set the HIHI limit value. Three-level comparator mode…Set the HI limit value. aCk 0 (No reply for the function setting “ “.) Set the six-digit value excluding the polarity and decimal point. Command + 0 0 0 4 0 0 C Reply + 0 0 0 4 0 0 C Five-level comparator mode…Set the HI limit value.
  • Page 36: Rs-422 / 485

    13.3. OP-04 RS-422 / 485 This interface allows a personal computer to connect and control up to 16 scales. When OP-04 is installed, the dust-tight and water-tight performance of the scale will be degraded. OP-04 unit includes an interface board, a connector cable (10 pins), two cable glands and two screws (M3x8).
  • Page 37: Specifications

    The installation procedure is the same as for OP-03. Refer to “13.2.1. Installing OP-03”. btpr Set the function settings “ ”, “ ”, “ ”, “ ”, “ ” and “ ” as necessary. Before using OP-04, the function setting “ ”...
  • Page 38 Example of connection RS-422 RS-485 Terminator (may be Terminator (may be built in the computer). built in the computer). Host computer Host computer Address 01 Address 01 Address 02 Address 02 Address 16 Address 16 Connect TRM to RDB at the farthest SW from the host computer.
  • Page 39 Command examples (“_” indicates “Space” (20H).) aCk 1 The examples below are for the function setting “ “ (Reply to commands). The address ## = 23. Request a weight data. Command @ 2 3 Q C Reply @ 2 3 S T , + 0 0 1 2 3 4 5 _ k g C Stable data...
  • Page 40: Maintenance

    14. MAINTENANCE 14.1. Notes on maintenance Do not disassemble the scale. Contact your local A&D dealer if the scale needs service or repair. Use the original packaging for transportation. Do not use organic solvents to clean the scale. Use a warm lint free cloth dampened with a mild detergent.
  • Page 41: Specifications

    15. SPECIFICATIONS 15.1. Specifications MODEL SW-6KS SW-15KS SW-15KM SW-30KM Weighing capacity 0.002 0.005 0.005 0.01 Minimum display 0.001 * 0.002 * 0.002 * 0.005 * 0.0005 0.001 0.001 0.002 Weighing capacity 6000 15000 15000 30000 Minimum display Weighing capacity 0.005 0.01 0.01 0.02...
  • Page 42 MODEL SW-60KM SW-150KM SW-60KL SW-150Kl Weighing capacity 0.02 0.05 0.02 0.05 Minimum display 0.01 * 0.02 * 0.01 * 0.02 * 0.005 0.01 0.001 0.002 Weighing capacity 0.05 0.05 Minimum display 0.02* 0.05* 0.02* 0.05* 0.01 0.02 0.01 0.02 Weighing capacity 2100 5200 2100...
  • Page 43: External Dimensions

    15.2. External dimensions ●SW-6KS / SW-15KS (with a display pole) φ42.7 AC power cable ●SW-15KM / SW-30KM / SW-60KM / SW-150KM (with a display pole) AC power cable φ42.7 Unit: mm...
  • Page 44 ●SW-60KL / SW-150KL (with a display pole) AC power cable φ42.7 ●Display with a stand attached 135.9 6- 5 φ Unit: mm...
  • Page 45: Gravity Acceleration Map

    GRAVITY ACCELERATION MAP Values of gravity at various locations Amsterdam 9.813 m/s Manila 9.784 m/s Athens 9.807 m/s Melbourne 9.800 m/s Auckland NZ 9.799 m/s Mexico City 9.779 m/s Bangkok 9.783 m/s Milan 9.806 m/s Birmingham 9.813 m/s New York 9.802 m/s Brussels 9.811 m/s...
  • Page 46 World map...

This manual is also suitable for:

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