Before You Begin; Installation Steps - Hayward Pro Logic Installation Manual

Introduction

Before You Begin

What's Included
Before attempting to install the Pro Logic system, check that the following components have been included in the
package:
Pro Logic Electronics Unit
(3) Temperature sensors with 15 ft. (5m) cable, hose clamp
What's NOT Included
Some of the additional items that you may need to complete an installation include:
Circuit breakers
None are included with control—see page 10 and inside of door for suitable breakers
Wire
4-conductor cable (electronics unit to remote display/keypad)
Wire/conduit for 100A service from main panel to Pro Logic
Wire/conduit for filter pump and other high voltage loads
Wire for bonding
Miscellaneous
Utility electrical outlet and weatherproof cover (for mounting on side of Pro Logic)
Mounting hardware (screws, etc.) for mounting Pro Logic and remote display/keypad
Valves (use standard Hayward, Pentair/Compool, or Jandy valves)
Additional valve actuators
Accessory Products - Order Separately
T-CELL-3 Chlorinator Cell (for pools up to 15k gallons)
T-CELL-9 Chlorinator Cell (for pools up to 25k gallons)
T-CELL-15 Chlorinator Cell (for pools up to 40k gallons)
P-KIT Chlorination plumbing kit containing flow switch and cell unions
AQL-CHEM ORP & sense kit
AQL-CHEM2(-240) pH dispense kit
AQL-WW-P-4 Wired Wall Mount Remote Display
AQL-SS-6B-x (x=W/B) Wired Spa Side 6 Function Remote Control, 150ft cable, specify color (white or black)
AQL2-POD Handheld Wireless Waterproof Remote with Charging Station (AQL2-BASE-RF required)
AQL2-Tx-RF-P-4 Wireless Table Top remote (AQL2-BASE-RF required)
AQL2-SS-RF Wireless Spa Side Remote Control (AQ2L-BASE-RF required)
AQL2-BASE-RF Base Receiver
AQL-DIM Light Dimmer Relay
GV A-24 Valve Actuator
V&A-xx Valve & Actuator (xx=1P (1.5" pos. seal), -2P (2" pos. seal)
NOTE: Before installing this product as part of a saline water purification system in a pool or spa using natural stone for
coping or for immediately adjacent patios/decking, a qualified stone installation specialist should be consulted regard-
ing the appropriate type, installation, sealant (if any) and maintenance of stone used around a saline pool with electronic
chlorine generator in your particular location and circumstances.
NOTE: The use of dry acid (sodium bisulfate) to adjust pool pH is discouraged especially in arid regions where pool
water is subject to excessive evaporation and is not commonly diluted with fresh water. Dry acid can cause a buildup
of by-products that can damage your chlorinator cell.

Installation Steps

Details on each installation step are presented on the following pages:
1. Prepare the pool water (page 2)
General Water Chemistry
Salt
2. Mounting the equipment (page 5)
Pro Logic main unit
Temperature sensors
Remote display/keypad (optional)
Valve actuators (if applicable)
3. Plumbing (page 8)
General Pool Equipment
Turbo Cell
Flow Switch
1
Reset Config. to Initiate reset of all configuration parameters
Default Press +
Move to previous/next configuration menu (config. not reset)
Are you sure? Reset all configuration parameters
+ to proceed
Move to previous/next menu (config. not reset)
Config. reset
Move to previous/next configuration menu
Confirmed
Use this function to erase all previous system configuration and reset all configuration parameters back to
the factory default values. This function is NOT reversible--be careful.
Maintenance Menu
(only displays if Sensing System is enabled)
The Maintenance Menu will be displayed only if the optional AQL-CHEM is used and the Sensing System is enabled
in the Chemistry Config. Wizard. This menu is used to perform functions relating to the AQL-CHEM ORP and pH
sensing kit.
pH Calibration
Push to access pH Calibration Wizard
Wizard, + to enter
Move to previous/next menu item
Use this Wizard to calibrate the AQL-CHEM's pH probe. This requires a manual pH test of the pool water
using a dependable red phenol test kit.
Clean Probe Wizard Push to access Clean Probe Wizard
+ to enter
Move to previous/next menu item
Use this Wizard to clean the AQL-CHEM's ORP and pH probes. The probes must be clean and free from oil,
chemical deposits and contamination to function properly. Slow response, increased need to calibrate,
and inconsistent readings are indications that the probes need to be cleaned.
6. System Startup and Checkout
Before Startup
Before starting the Pro Logic for the first time, be sure that the following items have been completed:
1. Pool/spa chemicals are within the recommended levels according to the chart on page 2.
2. Pool/spa salt level is between 2700 – 3400 PPM.
3. Properly rated circuit breakers are installed in the Pro Logic subpanel.
4. All wiring is performed according to NEC and local codes.
5. The Pro Logic is properly grounded and bonded.
6. The Pro Logic is properly configured to control all desired functions.
Program Automatic Operation
Refer to the programming flow chart on the back cover of this manual for a listing of the available menus and the items
included in each menu.
Settings Menu
Heater and/or solar thermostat settings
Chlorinator settings
Day and Time
Timers Menu
Timeclock and/or Countdown timer settings
30