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Smartgen HAT660 Series User Manual

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HAT660 SERIES
(HAT660B/HAT660BI/HAT660S)
ATS CONTROLLER
USER MANUAL

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Summary of Contents for Smartgen HAT660 Series

  • Page 1 HAT660 SERIES (HAT660B/HAT660BI/HAT660S) ATS CONTROLLER USER MANUAL...
  • Page 2 All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder. SmartGen reserves the right to change the contents of this document without prior notice. Table 1 – Software Version Date...
  • Page 3 Indicates a procedure or practice, which, if not strictly observed, could result in CAUTION damage or destruction of equipment. Indicates a procedure or practice, which could result in injury to personnel or loss of WARNING life if not followed correctly. HAT660 Series ATS Controller User Manual Page 3 of 60...

  • Page 4: Table Of Contents

    14.3.1 S1 SYNC CLOSE .......................... 44 14.3.2 S2 SYNC CLOSE .......................... 45 14.3.3 MANUAL SYNC CLOSE ....................... 45 14.3.4 AUTO SYNC CLOSE ........................45 14.4 LOCAL MODE RUNNING ......................46 HAT660 Series ATS Controller User Manual Page 4 of 60...
  • Page 5 18.2.1 DC SUPPLY ..........................51 18.2.2 AC SUPPLY ..........................51 18.3 RS485 CONNECTION DESCRIPTION ..................52 19 TYPICAL APPLICATION WIRING DIAGRAM ..................53 20 INSTALLATION ..........................59 21 FAULT FINDING ..........................60 HAT660 Series ATS Controller User Manual Page 5 of 60...

  • Page 6: Overview

    It combines digitalization, intelligence and networking. Automatic measurement and control reduces incorrect operation. It is an ideal option for dual power transfer. HAT660 Series Dual Power Synchronous ATS Controller is made by microprocessor as its core, which can accurately detect 2-way-3-phase voltage, make accurate judgment and output passive control switch for occurred abnormal voltages (over/under voltage, loss of phase, over/under frequency).

  • Page 7: Naming Convention And Model Comparison

    Output Port No. (Fixed + Flexible) Genset Control ● ● ● RS485 ● ● ● ● ● ● ETHERNET ● ● NOTE 1: The fixed output port is LONO output. HAT660 Series ATS Controller User Manual Page 7 of 60...

  • Page 8: Performance And Characteristics

    Suitable for multiple AC system types (3P4W, 3P3W,1P2W, 2P3W); — Master and backup power supply can be set; ATS can normally work if one circuit is normal; — Controller uses metal clips to fix; HAT660 Series ATS Controller User Manual Page 8 of 60...

  • Page 9: Specification

    According to EN 61010-1 installation category (over voltage category) III, Compliance 300V, pollution class 2, altitude 3000m Dimensions 198mmx154mmx54mm Panel Cutout 186mm x 141mm Operating (-25~+70)°C Temperature Operating Humidity (20~93)%RH HAT660 Series ATS Controller User Manual Page 9 of 60...
  • Page 10 Apply AC2.2kV voltage between high voltage terminal and low voltage Insulation Strength terminal and the leakage current is not more than 3mA within 1min; Insulation resistance: 100MΩ Weight HAT660B/HAT660BI/HAT660S: 0.8kg HAT660 Series ATS Controller User Manual Page 10 of 60...

  • Page 11: Measured And Display Data

    Black Box Record ● ● ● AC Voltage Wave Distortion Rate ● ● ● and 3-21 Times Harmonic Analysis AC Current Wave Distortion Rate ● ● and 3-21 Times Harmonic Analysis HAT660 Series ATS Controller User Manual Page 11 of 60...

  • Page 12: Operating

    Lamp On: Current status is Auto Transfer/Auto Restore. Auto Trans./Non-Res. Lamp On: Current status is Auto Transfer/Non Restore. Manual Mode Lamp On: Current mode is Manual mode. Auto Mode Lamp On: Current mode is Auto mode. HAT660 Series ATS Controller User Manual Page 12 of 60...

  • Page 13: Key Function Description

    Press to return to the previous menu in parameter page while it returns to the first page in main screen; Return/Home Press longer and it immediately returns to the first page of controller main screen. HAT660 Series ATS Controller User Manual Page 13 of 60...

  • Page 14: Lcd Display

    Last Cont. Power Supply Hour: Minute: Second 8: 15: 32 Current page content and position, alarm status, indication Total _ _ _ _ _ _ _ information and action countdown. HAT660 Series ATS Controller User Manual Page 14 of 60...
  • Page 15 Sync Failure Alarm Event Fault Alarm Alarm Type (Warning Alarm, Fault Alarm) S2 Close Failure Alarm Event NOTE: Above is HAT660S main screen display; HAT660B/HAT660BI display contents are less than above. HAT660 Series ATS Controller User Manual Page 15 of 60...

  • Page 16: Status Description

    Only active when system is "S1 Gen S2 Gen". S2 Genset Start Only active when system is "S1 Gen S2 Gen". Genset Start Genset start signal outputs. Genset Standby None genset signal outputs. HAT660 Series ATS Controller User Manual Page 16 of 60...
  • Page 17 Input port is configured to "Output Voltage Abnormal Warn", and Abnormal when the input is active, warning occurs. Input port is configured to “Busbar Voltage Abnormal Warn”, and Busbar Voltage Abnormal when the input is active, warning occurs. HAT660 Series ATS Controller User Manual Page 17 of 60...
  • Page 18 When “panel button latched” input is active, it is the reminder Panel Button Latched information for pressing panel button (Auto key, Manual key, S1 Close key, S2 Close key, Open key, Alarm Reset key). HAT660 Series ATS Controller User Manual Page 18 of 60...
  • Page 19 Genset starts when mains is abnormal; Genset Start Active when genset starts; Auto Mode Current status is Auto mode; Manual Mode Current status is Manual mode. Local Mode Current status is Local Mode. HAT660 Series ATS Controller User Manual Page 19 of 60...

  • Page 20: Main Menu Interface

    S2 Genset Stop: Disconnect the outputted S2 genset start signal, which is to control S2 genset stop. S2 Genset Start: Control S2 genset start signal output, which is to control S2 genset start. HAT660 Series ATS Controller User Manual Page 20 of 60...

  • Page 21: Remote Start/Stop Genset

    (genset supply delay overtime, or genset fault input), failed to close, load inhibit, occurs, controller will immediately stop the current started genset, and start the other genset. Otherwise master genset continues starting until remote start is inactive. HAT660 Series ATS Controller User Manual Page 21 of 60...

  • Page 22: Scheduled Gen Start

    Monday to Friday, not run at 19:00 every day, lasting for 12 hours; Scheduled Not Work Daily: Not run at the same time every day can be set. NOTE: Schedule Not Work is prior to Schedule Start Operation. HAT660 Series ATS Controller User Manual Page 22 of 60...

  • Page 23: Parameter Settings

    Lower limit return value of voltage; it is 17 Return Value (0-200)% normal only when value exceeded the set value. 18 Rated Frequency (10.0-75.0)Hz 50.0 Rated frequency of AC system HAT660 Series ATS Controller User Manual Page 23 of 60...
  • Page 24 1: PC Three-stage (For PC switch with 10 Switch Type (0~2) neutral, S1 open control is needed.) 2: PC Two-stage (For PC switch without neutral) 11 Forced Open Action (0-1) 0: Warn Alarm HAT660 Series ATS Controller User Manual Page 24 of 60...
  • Page 25 Genset Settings When genset prepares to start, delay Genset Start Delay (0~9999)s starts, and when the delay is over, HAT660 Series ATS Controller User Manual Page 25 of 60...
  • Page 26 The lasting time for scheduled start (0~30000)min Time running; 0: Disable Gen Inhibit Work (0~1) 1: Enable 0: Monthly Inhibit Period (0~2) 1: Weekly 2: Daily Bit0: January Inhibit Monthly (1~4095) 4095 Bit1: February HAT660 Series ATS Controller User Manual Page 26 of 60...
  • Page 27 When load power is over the set value, unload control outputs after delay; NEL Over Power (0~3600)s Delay 1 NEL Over Power Val When load power is over the set value, (0~200)% unload control outputs after delay; HAT660 Series ATS Controller User Manual Page 27 of 60...
  • Page 28 Common alarm Digital Output 7 0: Output (N/O); (0~1) Active Type 1: Output (N/C) 14 Digital Output 7 (0~92) Custom output combination 1 15 Combined 1 Or (0~1) 0: Output (N/O); HAT660 Series ATS Controller User Manual Page 28 of 60...
  • Page 29 Output 2 Contents Combined 4 and 0: Output (N/O); (0~1) Output Active Type 1: Output (N/C) Combined 4 and (0~92) Not Used Output Contents 39 Combined 5 or (0~1) 0: Output (N/O); HAT660 Series ATS Controller User Manual Page 29 of 60...
  • Page 30 0: Last Mode (reserved the mode before power off) Power On Mode (0~2) 1: Manual 2: Auto Module Address (1~254) RS485 communication address Com Baud Rate (0~3) 0: 2400 bps HAT660 Series ATS Controller User Manual Page 30 of 60...

  • Page 31: Digital Input Port Function Description

    In auto mode, if it is closed then load is disconnected or S2 takes load; S2 Close Inhibit S2 close on load are prohibited; In manual mode, manual close is HAT660 Series ATS Controller User Manual Page 31 of 60...
  • Page 32 Only for HAT660S. Set the parallel mode as “manual auto parallel”, both manual and Manual Auto Parallel auto modes (auto restore) can be transferred in parallel. Only for HAT660S. HAT660 Series ATS Controller User Manual Page 32 of 60...
  • Page 33 Item Description S1 Switch Trip Input S1 switch trip fault input. S2 Switch Trip Input S2 switch trip fault input. Reserved Reserved HAT660 Series ATS Controller User Manual Page 33 of 60...

  • Page 34: Digital Output Port Function Description

    Reserved NEL1 Trip Control Control NEL unload when output is active; used to control NEL NEL2 Trip Control unload and return (on load) when output is inactive; NEL3 Trip Control HAT660 Series ATS Controller User Manual Page 34 of 60...
  • Page 35 When parallel mode is active, the electrical interlock release will Electrical Interlock Release output. Only for HAT660S. When S1 Mains and S2 Gen, S1 Gen and S2 Mains, unload Unload Output outputs when mains is offload. Reserved HAT660 Series ATS Controller User Manual Page 35 of 60...

  • Page 36: Defined Combination Output

    T: Over current delay value (s) t: Timing multiplier IA: Current maximum current (L1/L2/L3) IT: Pre-set value of over current For example: Input conditions: t= 36, IA= 550A, IT= 500A Output result: T= 3600s(1h) HAT660 Series ATS Controller User Manual Page 36 of 60...

  • Page 37: Historical Records

    Press to exit current detailed information check. Action Event 010/200 Record type, serial No./total record number; Closing S2 Record event; Load current; 136A Load active power and power factor; 1.00 HAT660 Series ATS Controller User Manual Page 37 of 60...

  • Page 38: Black Box Records

    The first item is the newest. Users can check each record by Confirm key and check the 60 detailed data status in each item by Up and Down key. Record type: Action events during the close and open transfer in Auto mode. HAT660 Series ATS Controller User Manual Page 38 of 60...

  • Page 39: Harmonic Analysis

    Auto restore delay is due, the auto restore process is performed when start time and stop time are equal. Waitng Time Auto restore delay time (min): 00000min （0-30000） min Start Time 00:00(h:m) Start time (h)：0~23h, min：0~59m Stop Time 00:00(h:m) Stop time (h)：0~23h, min：0~59m HAT660 Series ATS Controller User Manual Page 39 of 60...

  • Page 40: Switch Operation

    S1&S2 status, switch priority and Auto Trans./Restore status. The following illustrates the control logics by the example of "S1 Master", "S1 Mains S2 Gen". 14.2.1 AUTO TRANSFER AUTO RESTORE Fig. 3 – Auto Trans./Restore Diagram HAT660 Series ATS Controller User Manual Page 40 of 60...

  • Page 41: Auto Transfer Non Restore (Mutual Backup Active)

    14.2.2 AUTO TRANSFER NON RESTORE (MUTUAL BACKUP ACTIVE) Fig. 4 – Auto Transfer Non Restore Diagram (Mutual Backup Active) HAT660 Series ATS Controller User Manual Page 41 of 60...

  • Page 42: Auto Transfer Non Restore (Mutual Backup Inactive)

    NOTE: Master power (S1) close needs to transfer to manual mode by close operation key, otherwise, in auto mode switch only transfers at the position of open and backup power (S2). HAT660 Series ATS Controller User Manual Page 42 of 60...

  • Page 43: Synchronizing Close

    Fig. 6 – Sync Transfer Diagram HAT660 Series ATS Controller User Manual Page 43 of 60...

  • Page 44: S1 Sync Close

    S1 starts to sync. close; t2: S1 close signal is active; t3: execute S2 open; t4: S2 close signal is inactive; t5: S2 open ends; Fig. 7 – S1 Sync Close Procedure Oscillogram HAT660 Series ATS Controller User Manual Page 44 of 60...

  • Page 45: S2 Sync Close

    S1 and S2 close at the same time. Otherwise, it may cause switch or lines burning or personal injury if it is serious. HAT660 Series ATS Controller User Manual Page 45 of 60...

  • Page 46: Local Mode Running

    Set AC supply rated voltage to 220V, and set AC supply voltage lower limit to 70% rated, upper limit to 130% rated. The internal connection is as below: Fig. 9 – ATS Power Phase Voltage Supply HAT660 Series ATS Controller User Manual Page 46 of 60...

  • Page 47: Nel Control

    NEL reconnection value, then the input is active; if it doesn’t, the input is deactivated. NOTE: When auto trip and auto reconnection are enabled, manual trip is still active. HAT660 Series ATS Controller User Manual Page 47 of 60...

  • Page 48: Communication Configuration

    17 COMMUNICATION CONFIGURATION 17.1 ILLUSTRATION HAT660 series controller has RS485 serial port, USB communication port, ETHERNET communication port. Among them RS485 and ETHERNET communication port are allowed to connect the local area network openly. They both use Modbus protocol via PC or system software of data collecting, which provides a simple and practical dual power switching management to factories, telecom, industrial and civil buildings, which achieves “remote control, remote measuring, remote communication”...

  • Page 49: Terminal Description

    Default: S1 close control Aux. output 1 Voltage free relay N/O output Capacity 16A 250VAC Connect to output port COM. Aux. output 2 Voltage free relay N/O output Default: S2 close control HAT660 Series ATS Controller User Manual Page 49 of 60...
  • Page 50 Input of CT Secondary phase C IC Output current D form USB communication Able to connect PC to configure port parameters and software upgrade; Only suitable ETHERNET Ethernet port Used for communication HAT660BI/HAT660S; HAT660 Series ATS Controller User Manual Page 50 of 60...

  • Page 51: Controller Power Supply Description

    Fig. 15 – DC Supply 18.2.2 AC SUPPLY HAT660B/HAT660BI/HAT660S controllers are AC supply fitted. Controllers are supplied by the AC sampling terminals of the two circuits. Fig. 16 – AC Supply HAT660 Series ATS Controller User Manual Page 51 of 60...

  • Page 52: Rs485 Connection Description

    18.3 RS485 CONNECTION DESCRIPTION RS485 and Adapter connection is as below: Fig. 17 – RS485 Connection HAT660 Series ATS Controller User Manual Page 52 of 60...

  • Page 53: Typical Application Wiring Diagram

    S1 Closed Signal Input Aux. Input 3 S2 Closed Signal Input Aux. Output 1 S1 Switch Close Control Aux. Output 2 S2 Switch Close Control Aux. Output 5 Genset Start Output HAT660 Series ATS Controller User Manual Page 53 of 60...
  • Page 54 S1 Closed Signal Input Aux. Input 3 S2 Closed Signal Input Aux. Output 1 S1 Switch Close Control Aux. Output 2 S2 Switch Close Control Aux. Output 5 Genset Start Output HAT660 Series ATS Controller User Manual Page 54 of 60...
  • Page 55 S2 Closed Signal Input Aux. Output 1 S1 Switch Close Control Aux. Output 2 S2 Switch Close Control Aux. Output 3 S1 Switch Open Control Aux. Output 5 Genset Start Output HAT660 Series ATS Controller User Manual Page 55 of 60...
  • Page 56 S1 Switch Close Control Aux. Output 2 S2 Switch Close Control Aux. Output 3 S1 Switch Open Control Aux. Output 4 S2 Switch Open Control Aux. Output 5 Genset Start Output HAT660 Series ATS Controller User Manual Page 56 of 60...
  • Page 57 Aux. Output 1 S1 Switch Close Control Aux. Output 2 S2 Switch Close Control Aux. Output 3 S1 Switch Open Control Aux. Output 5 Genset Start Output Close Continuous Output Enable HAT660 Series ATS Controller User Manual Page 57 of 60...
  • Page 58 S2 Switch Open Control Aux. Output 5 Genset Start Output NOTE 1: Above are HAT660 series function application diagrams, among which HAT660B doesn’t have current sampling input, please neglect the current part of the diagrams. HAT660 Series ATS Controller User Manual...

  • Page 59: Installation

    WARNING: Risk of electric shock. Do not remove the rear shell of the controller. There are no parts inside the controller for maintenance. WARNING: When there is current in the primary circuit of the CT, the secondary circuit of the CT is not allowed to open. HAT660 Series ATS Controller User Manual Page 59 of 60...

  • Page 60: Fault Finding

    Check ATS power settings and connection wires; Check system type settings; Genset start control Check output function settings and output types; abnormal Check start/stop function settings of all items. _________________________________ HAT660 Series ATS Controller User Manual Page 60 of 60...

This manual is also suitable for:

Hat660bHat660biHat660s

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