Related Manuals for Smartgen HAT600R Series
Summary of Contents for Smartgen HAT600R Series
- Page 1 HAT600R SERIES (HAT600R/HAT600RB/HAT600RI/HAT600RBI/HAT600RS) ATS CONTROLLER USER MANUAL SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.
- Page 2 Smartgen Technology at the address above. Any reference to trademarked product names used within this publication is owned by their respective companies. SmartGen Technology reserves the right to change the contents of this document without prior notice. Table 1 Software Version...
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Page 3: Table Of Contents
13.4 SYNCHRONIZING CLOSE ....................... 42 13.4.1 SYNCHRONOUS PARALLEL CLOSE ................... 42 13.4.2 IN-PHASE CLOSE ......................... 44 13.4.3 MANUAL SYNC CLOSE ....................... 45 13.4.4 AUTO SYNC CLOSE ........................45 14 ATS SUPPLY POWER......................... 46 HAT600R Series ATS Controller User Manual Page 3 of 59... - Page 4 17.2.1 DC SUPPLY ..........................51 17.2.2 AC SUPPLY ..........................51 17.3 RS485 CONNECTION DESCRIPTION ..................52 18 TYPICAL APPLICATION WIRING DIAGRAM ..................52 19 INSTALLATION ..........................58 20 FAULT FINDING ..........................59 HAT600R Series ATS Controller User Manual Page 4 of 59...
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Page 5: Overview
1 OVERVIEW HAT600R Series Dual Power ATS Controller is an intelligent dual-supply synchronous transfer module integrating programmable function, automatic measurement, LCD display, and digital communication. It combines digitalization, intelligence and networking. Automatic measurement and control reduce the incorrect operation. It is an ideal option for dual power transfer. -
Page 6: Naming Convention And Model Comparison
NOTE 1: The two fixed input ports are S1 breaker close signal input and S2 breaker close signal input. NOTE 2: The two fixed output ports are S1 breaker close output and S2 breaker close output. HAT600R Series ATS Controller User Manual Page 6 of 59... -
Page 7: Performance And Characteristics
ATS close and open; — ETHERNET port, makes the controller has remote control, remote communication, remote measuring, remote debugging functions by ModBus TCP/IP; it can remote control genset start/stop, ATS close and open; HAT600R Series ATS Controller User Manual Page 7 of 59... -
Page 8: Specification
Isolated, half-duplex, 2400/4800/9600/19200 baud rate can be set, Modbus-RTU communication protocol, farthest communication distance 1000m ETHERNET Port Self-adaptable 10/100Mbps, Modbus TCP/IP communication protocol Design Standard Meets GB/T14048.11-2016 & IEC/EN 60947-6-1 HAT600R Series ATS Controller User Manual Page 8 of 59... - Page 9 Back Panel: IP20; Apply AC2.2kV voltage between high voltage terminal and low voltage Insulation Strength terminal and the leakage current is not more than 3mA within 1min. Weight HAT600R/HAT600RI: 0.7kg HAT600RB/HAT600RBI/HAT600RS: 0.8kg HAT600R Series ATS Controller User Manual Page 9 of 59...
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Page 10: Measured And Display Data
Black Box Record ● ● ● AC Voltage Wave Distortion Rate ● ● ● and 3-21 Times Harmonic Analysis AC Current Wave Distortion Rate ● ● and 3-21 Times Harmonic Analysis HAT600R Series ATS Controller User Manual Page 10 of 59... -
Page 11: Operating
Auto Trans./Non Res. Lamp On: Current status is Auto Transfer/Non Restore. Manual Mode Indicator Lamp On: Current mode is Manual mode. Auto Mode Indicator Lamp On: Current mode is Auto mode. HAT600R Series ATS Controller User Manual Page 11 of 59... -
Page 12: Key Function Description
Press to return to the previous menu in parameter page while it returns to the first page in main screen; Return/Home Key Press longer and it immediately returns to the first page of controller main screen. HAT600R Series ATS Controller User Manual Page 12 of 59... -
Page 13: Lcd Display
Last Cont. Power Supply Hour: Minute: Second 8: 15: 32 Current page content and position, alarm status, indication Total _ _ _ _ _ _ _ information and action countdown. HAT600R Series ATS Controller User Manual Page 13 of 59... - Page 14 Alarm Event Sync Failure Alarm Type (Warning Alarm, Fault Alarm) Fault Alarm Alarm Event S2 Close Failure NOTE: Above is HAT600RS main screen display; HAT600RBI/HAT600RI/HAT600RB/HAT600R display contents are less than above. HAT600R Series ATS Controller User Manual Page 14 of 59...
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Page 15: Status Description
Only active when system is "S1 Gen S2 Gen". S2 Genset Start Only active when system is "S1 Gen S2 Gen". Genset Start Genset start signal outputs. Genset Standby None genset signal outputs. HAT600R Series ATS Controller User Manual Page 15 of 59... - Page 16 Input port is configured to "Output Voltage Abnormal Warn", Abnormal and when the input is active, warning occurs. Input port is configured to “Busbar Voltage Abnormal Busbar Voltage Abnormal Warn”, and when the input is active, warning occurs. HAT600R Series ATS Controller User Manual Page 16 of 59...
- Page 17 When “panel button latched” input is active, it is the reminder information for pressing panel button (Auto key, Panel Button Latched Manual key, S1 Close key, S2 Close key, Open key, Alarm Reset key). HAT600R Series ATS Controller User Manual Page 17 of 59...
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Page 18: Main Menu Interface
NOTE 1: Input password to enter parameter settings; default password "01234"; operator can change the password to prevent others changing controller configurations randomly. After change please remember clearly; If it is forgoten, please contact company personnel. HAT600R Series ATS Controller User Manual Page 18 of 59... -
Page 19: Genset Start/Stop Operation
(Modbus TCP/IP protocol control). Remote Stop: Disconnect the outputted genset start signal, which is to control genset stop. Remote Start: Control genset start signal output, which is to control genset start. HAT600R Series ATS Controller User Manual Page 19 of 59... -
Page 20: Start/Stop Genset In Auto Mode
The following conditions are required to do genset start/stop when system type is "S1-Gen S2-Gen". HAT600R Series ATS Controller User Manual Page 20 of 59... -
Page 21: Scheduled Gen Start
Monday to Friday, not run at 19:00 every day, lasting for 12 hours; Scheduled Not Work Daily: Not run at the same time every day can be set. NOTE: Schedule Not Work is prior to Schedule Start Operation. HAT600R Series ATS Controller User Manual Page 21 of 59... -
Page 22: Parameter Settings
Lower limit return value of voltage; it is 17 Return Value (0-200)% normal only when the value has exceeded the set value. 18 Rated Frequency (10.0-75.0)Hz 50.0 Rated frequency of AC system HAT600R Series ATS Controller User Manual Page 22 of 59... - Page 23 S1 open control is needed.) 2: PC Two-stage (For PC switch without neutral) 0: Warn Alarm Forced Open Action (0-1) 1: Fault Alarm 0: Disable Continually Close (0~1) 1: Enable HAT600R Series ATS Controller User Manual Page 23 of 59...
- Page 24 (0~400)% higher than this value, then switch Point cannot be transferred; Genset Settings When genset prepares to start, delay Genset Start Delay (0~9999)s starts, and when the delay is over, HAT600R Series ATS Controller User Manual Page 24 of 59...
- Page 25 1: Weekly 2: Daily Bit0: January Bit1: February Bit2: March Bit3: April Bit4: May Schedule Monthly (1~4095) 4095 Bit5: June Bit6: July Bit7: August Bit8: September Bit9: October Bit10: November HAT600R Series ATS Controller User Manual Page 25 of 59...
- Page 26 Max. active power of S2 full load; 0: Disable Over Current Enable (0~1) 1: Enable Over Current (0~200)% Limits for over current; Over Current 0: Warn (0~1) Protection 1: Trip HAT600R Series ATS Controller User Manual Page 26 of 59...
- Page 27 ATS power N Digital Output 3 0: Output (N/O); (0~1) Active Type 1: Output (N/C) Digital Output 3 (0~92) S1 switch open control Digital Output 4 (0~1) 0: Output (N/O); HAT600R Series ATS Controller User Manual Page 27 of 59...
- Page 28 (0~1) Output 2 Active Type 1: Output (N/C) Combined 4 or (0~92) Not Used Output 2 Contents Combined 4 or 0: Output (N/O); (0~1) Output Active Type 1: Output (N/C) HAT600R Series ATS Controller User Manual Page 28 of 59...
- Page 29 Enlightened time for LCD backlight; Controller (0-20) Information displayed in ABOUT page; Information 1 characters Users can input any character (letter is 1 character; while Chinese character is Controller (0-20) HAT600R Series ATS Controller User Manual Page 29 of 59...
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Page 30: Digital Input Port Function Description
Control NEL to load again manually; it is needed to select auto reset NEL Return Key button; S1 Master Input Forcibly set S1 switch priority the highest; S2 Master Input Forcibly set S2 switch priority the highest; HAT600R Series ATS Controller User Manual Page 30 of 59... - Page 31 In Auto mode, after this signal is active, it can inhibit ATS to Transition Inhibit transfer. Busbar Voltage After this port is configured, warning alarm occurs when it is active. Abnormal Reserved Reserved Reserved Reserved HAT600R Series ATS Controller User Manual Page 31 of 59...
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Page 32: Digital Output Port Function Description
Control the S2 switch to open. Reserved Reserved NEL1 Trip Control Control NEL unload when output is active; used to control NEL unload and return (on load) when output is inactive; NEL2 Trip Control HAT600R Series ATS Controller User Manual Page 32 of 59... - Page 33 Scheduler Gen Start Output in continuous time for scheduled start; Close Fault Output when the two circuits close at the same time; Circuits at the same time Reserved Reserved Reserved HAT600R Series ATS Controller User Manual Page 33 of 59...
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Page 34: Defined Combination Output
T: Over current delay value (s) t: Timing multiplier IA: Current maximum current (L1/L2/L3) IT: Pre-set value of over current For example: Input conditions: T= 36, IA= 550A, IT= 500A Output result: T= 3600s(1h) HAT600R Series ATS Controller User Manual Page 34 of 59... -
Page 35: Historical Records
Press to exit current detailed information check. Action Event 010/200 Record type, serial No./total record number; Closing S2 Record event; Load current; 136A 1.00 Load active power and power factor; HAT600R Series ATS Controller User Manual Page 35 of 59... -
Page 36: Black Box Records
Table 21 Action Events are Ones at Below Time Action Event Description Opening Opening in Auto mode; Closing S1 S1 close in Auto mode; Closing S2 S2 close in Auto mode; HAT600R Series ATS Controller User Manual Page 36 of 59... -
Page 37: Harmonic Analysis
Under auto mode, the controller will switch automatically to ensure power supply for loading according to S1&S2 status, switch priority and Auto Trans./Restore status. The following illustrates the control logics by the example of "S1 Master", "S1 Mains S2 Gen". HAT600R Series ATS Controller User Manual Page 37 of 59... -
Page 38: Auto Transfer Auto Restore
13.2.1 AUTO TRANSFER AUTO RESTORE Fig. 3 Auto Trans./Restore Diagram HAT600R Series ATS Controller User Manual Page 38 of 59... -
Page 39: Auto Transfer Non Restore (Mutual Backup Active)
13.2.2 AUTO TRANSFER NON RESTORE (MUTUAL BACKUP ACTIVE) Fig. 4 Auto Transfer Non Restore Diagram (Mutual Backup Active) HAT600R Series ATS Controller User Manual Page 39 of 59... -
Page 40: Auto Transfer Non Restore (Mutual Backup Inactive)
(S2). 13.3 QUICK TRANSFER FUNCTION HAT600R series controller has the quick transfer function when power supply is abnormal (set S1 normal voltage delay, S1 abnormal voltage delay, S2 normal voltage delay, S2 abnormal voltage delay as 0s), take S1 master, auto transfer auto restore, PC class two-stage ATS switch as example;... - Page 41 Fig.6 Quick Transfer Procedure of S1 Abnormal Oscillogram HAT600R Series ATS Controller User Manual Page 41 of 59...
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Page 42: Synchronizing Close
At the same time S2 open pulse outputs; until S2 open status is detected or delay is over sync close/open detection time, disconnect S2 open pulse outputs. In synchronizing process if close/open time is over sync close/open detection time, then close/open failure alarm is initiated. HAT600R Series ATS Controller User Manual Page 42 of 59... - Page 43 S2 starts to sync. close; t2: S2 close signal is active; t3: execute S1 open; t4: S1 close signal is inactive; t5: S1 open ends; Fig. 9 S2 Sync. Parallel Close Procedure Oscillogram HAT600R Series ATS Controller User Manual Page 43 of 59...
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Page 44: In-Phase Close
S1 is onload, and S2 close pulse outputs when detects that the sync signal. When detects that S2 close status in close delay time, S2 close is successful, otherwise S2 recloses and still fails, disconnect S2 close pulse output and close failure alarms. HAT600R Series ATS Controller User Manual Page 44 of 59... -
Page 45: Manual Sync Close
S1 and S2 close at the same time. Otherwise, it may cause switch or lines burning or personal injury if it is serious. HAT600R Series ATS Controller User Manual Page 45 of 59... -
Page 46: Ats Supply Power
NOTE 2: Only when controller detects ATS power normal, can it issue switch close/open actions. If output port is not set for ATS power, system default is to make L1-N supply for ATS power. HAT600R Series ATS Controller User Manual Page 46 of 59... -
Page 47: Nel Control
NEL reconnection value, then the input is active; if it doesn’t, the input is deactivated. NOTE: When auto trip and auto reconnection are enabled, manual trip is still active. HAT600R Series ATS Controller User Manual Page 47 of 59... -
Page 48: Communication Configuration And Connection
16 COMMUNICATION CONFIGURATION AND CONNECTION 16.1 ILLUSTRATION HAT600R series controller has RS485 serial port, USB communication port, ETHERNET communication port. Among them RS485 and ETHERNET communication port are allowed to connect the local area network openly. They both use Modbus protocol via PC or system software of data collecting, which provides a simple and practical dual power switching management to factories, telecom, industrial and civil buildings, which achieves “remote control, remote measuring, remote communication”... -
Page 49: Terminal Description
Default: ATS power Volt-free relay contact output: Aux. output 2 Common of N output. capacity 250VAC16A For single phase, only connect S1 AC 3-phase 4 wire voltage input A1, N1 HAT600R Series ATS Controller User Manual Page 49 of 59... - Page 50 Monitor" is enabled; controller default is disabled; Able to connect PC to configure D form USB communication port parameters software upgrade; Only suitable ETHERNET Ethernet port Used for communication HAT600RBI/HAT600RS; HAT600R Series ATS Controller User Manual Page 50 of 59...
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Page 51: Controller Power Supply Description
17.2 CONTROLLER POWER SUPPLY DESCRIPTION 17.2.1 DC SUPPLY HAT600R series controller are all DC supply fitted, with supply voltage range (8-35)VDC. Fig. 19 DC Supply 17.2.2 AC SUPPLY HAT600RB/HAT600RBI/HAT600RS controllers are AC supply fitted. Controllers are supplied by the AC sampling terminals of the two circuits. -
Page 52: Rs485 Connection Description
Table 23 Related Settings Part of Parameter Settings Switch Type Setting PC two-stage Aux. Output 1 ATS Power L Aux. Output 2 ATS Power N Aux. Output 6 Genset Start Output HAT600R Series ATS Controller User Manual Page 52 of 59... - Page 53 Table 24 Related Settings Part of Parameter Settings Switch Type Setting PC two-stage Aux. Output 1 ATS Power L Aux. Output 2 ATS Power N Aux. Output 6 Genset Start Output HAT600R Series ATS Controller User Manual Page 53 of 59...
- Page 54 Part of Parameter Settings Switch Type Setting PC three-stage Aux. Output 1 ATS Power L Aux. Output 2 ATS Power N Aux. Output 3 S1 Open Output Aux. Output 6 Genset Start Output HAT600R Series ATS Controller User Manual Page 54 of 59...
- Page 55 Aux. Output 1 ATS Power L Aux. Output 2 ATS Power N Aux. Output 3 S1 Open Output Aux. Output 4 S2 Open Output Aux. Output 6 Genset Start Output HAT600R Series ATS Controller User Manual Page 55 of 59...
- Page 56 Fig. 27 Contactor Application Diagram Table 27 Related Settings Part of Parameter Settings Switch Type Setting CB Class/CC Class Aux. Output 6 Genset Start Output Close Continue Output Enable Enable HAT600R Series ATS Controller User Manual Page 56 of 59...
- Page 57 Aux. Output 6 Genset Start Output NOTE 1: Above are HAT600R series function application diagrams, among which HAT600R, HAT600RB are not current sampling input, please neglect the current part of the diagrams. NOTE 2: Aux. Output 6 default setting is Genset Start Output (N/O), Aux. Output 6 only has N/C contact;...
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Page 58: Installation
Step 1: Install the four clip parts in order, and put them into the grooves on the controller front panel in order; Step 2: Tighten the four screws by straight screwer; Step 3: Tighten the four hex nuts by M4 tool in order. HAT600R Series ATS Controller User Manual Page 58 of 59... -
Page 59: Fault Finding
Check ATS power settings and connection wires; Check system type settings; Genset start control Check output function settings and output types; abnormal Check start/stop function settings of all items. _________________________________ HAT600R Series ATS Controller User Manual Page 59 of 59...