Smartgen HAT820 User Manual

Dual power ats controller

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HAT820
(HAT820/HAT820S)
DUAL POWER ATS CONTROLLER
USER MANUAL
SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.

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Summary of Contents for Smartgen HAT820

  • Page 1 HAT820 (HAT820/HAT820S) DUAL POWER ATS CONTROLLER USER MANUAL SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.
  • Page 2 SmartGen Technology at the address above. Any reference to trademarked product names used within this publication is owned by their respective companies. SmartGen Technology reserves the right to change the contents of this document without prior notice. Table 1 Software Version Date...
  • Page 3: Table Of Contents

    HAT820 Dual Power ATS Controller User Manual CONTENT 1 OVERVIEW .............................. 4 2 NAMING CONVENTION AND MODEL COMPARISON ................4 3 PERFORMANCE AND CHARACTERISTICS ................... 5 4 SPECIFICATION ............................6 5 MEASURE AND DISPLAY DATA ......................7 6 OPERATION ............................8 6.1 INDICATORS ............................
  • Page 4: Overview

    HAT820 series dual power ATS controller is composed by the powerful microprocessor in the core, which can precisely measure the voltages (2-way 3-phase) and make accurate decision for abnormal voltages (overvoltage, undervoltage, overfrequency, underfrequency, phase loss, reverse phase sequence), and putout power-off control digital signal.
  • Page 5: Performance And Characteristics

    HAT820 Dual Power ATS Controller User Manual 3 PERFORMANCE AND CHARACTERISTICS ——System type can be set as Mains-Power Generation, Power Generation-Mains, Mains-Mains, Power Generation-Power Generation; ——4.3-inch large LCD Display of single color, 240x128 pixel with white backlight, multiple language display (Simplified Chinese, Engligh, and Other), default language for Other is Traditional Chinese, and tuch-button operation;...
  • Page 6: Specification

    HAT820 Dual Power ATS Controller User Manual 4 SPECIFICATION Table 3 Performance Parameters Items Description 1. DC8.0V~35.0V continuous power supply; Operating Voltage 2. AC power supply, voltage range: AC(90~576)V; Power Consumption <6W(Standby mode:≤2W) AC system 3P4W (L-L) (80~625)V AC Voltage Input...
  • Page 7: Measure And Display Data

    HAT820 Dual Power ATS Controller User Manual 5 MEASURE AND DISPLAY DATA Table 4 Display Parameters Measuring & Display Data Items S1/S2 Power Phase Voltage S1/S2 Power Line Voltage S1/S2 Power Voltage Phase S1/S2 Power Frequency Load 3-phase Current Load 3-phase Active Power kW...
  • Page 8: Operation

    HAT820 Dual Power ATS Controller User Manual 6 OPERATION Fig. 2 Panel Indication Drawing HAT820 Dual Power ATS Controller 2019-05-25 Version 1.0 Page 8 of 52...
  • Page 9: Indicators

    HAT820 Dual Power ATS Controller User Manual 6.1 INDICATORS Table 5 Indicators Description Indicator Name Description Slow flash (once per second) for warnings, fast flash (5 times per second) for Alarm Indicator faults; Auto Trans./ Light on when it is Auto Trans./Auto Restore;...
  • Page 10: Key Function Description

    HAT820 Dual Power ATS Controller User Manual 6.2 KEY FUNCTION DESCRIPTION Table 6 Button Function Description Icon Key Name Function Description Manual Switch to manual mode; Auto Switch to auto mode; It is active in manual mode; S1 Close Press it and QS1 closes, and S1 supplies loading;...
  • Page 11: Lcd Display

    HAT820 Dual Power ATS Controller User Manual 7 LCD DISPLAY 7.1 MAIN SCREEN Table 7 Screen Display Items Display Contents S1 power status; S2 power status, genset start status, switch status; Power supply system map, QS1 is side switch of S1 power;...
  • Page 12: Status Description

    HAT820 Dual Power ATS Controller User Manual Items Display Contents Communication RS485-1 communication status and baud rate; RS485-2 communication status and baud rate; USB communication status; Alarms Present alarm information (including warning and fault alarms); Voltage difference; Synchronization Frequency difference;...
  • Page 13 HAT820 Dual Power ATS Controller User Manual Table 10 Genset Status Status Name Description Genset Start Delay The delay time before genset starts; Genset Stop Delay The delay time before genset stops; Schedule Not Work When it is active, the lasting time of scheduled not-working displays;...
  • Page 14 HAT820 Dual Power ATS Controller User Manual When controller detects warning alarm, warning alarm is active; alarm indicator shall flash slowly (once per second); When warning is removed, alarm indicator shall be extinguished, that is, warning alarm is unlatched. Table 12 Warning Alarms...
  • Page 15 HAT820 Dual Power ATS Controller User Manual The indication information will continuously display for 2s after it is active. Table 14 Indication Information Status Name Description Please reset the Reminder information for switching to auto mode manually before alarm alarm is removed when fault alarm occurs;...
  • Page 16: Main Menu

    HAT820 Dual Power ATS Controller User Manual 7.3 MAIN MENU In main screen, press Set/Confirm key and enter main menu interface. 1. Configuration 2. Data Calibration 3. Historical Records Press Up/Down key to choose different parameter line (current line is 4.
  • Page 17: Auto Mode Start/Stop

    HAT820 Dual Power ATS Controller User Manual S2 Genset Start: Control S2 genset start signal output, that is, it can control S2 genset start. 8.1.2 REMOTE COMMUNICATION START/STOP CONTROL Remote control Start/Stop orders can be sent by using MODBUS protocol and through RS485 interface.
  • Page 18 HAT820 Dual Power ATS Controller User Manual countdown for genset fault check begins and before the fault check countdown ends S2 generation is normal; afterwards make S2 works with loading; then S1 stops; In this way make it circularly working until remote start is inactive.
  • Page 19 HAT820 Dual Power ATS Controller User Manual For example: Table 15 Start Example Description System Type Starting Conditions First Starting Result S1 Gen S2 Gen Input port is active (remote gens on load/remote gens Genset Start off load) outputted. Priority level: S1 master 8.2.3 SCHEDULE WORK...
  • Page 20: Parameter Configuration

    HAT820 Dual Power ATS Controller User Manual 9 PARAMETER CONFIGURATION 9.1 ILLUSTRATION In the first page of main screen, press and enter menu screen, choose Configuration and press again to confirm, then it enters password confirmation interface. Input the correct password, and it enters main screen of parameter setting.
  • Page 21 HAT820 Dual Power ATS Controller User Manual Item Range Default Description if the value has exceeded the set value. Upper limit return value of voltage; it is Return Value (0-200)% normal only when the value has fallen below the set value.
  • Page 22 HAT820 Dual Power ATS Controller User Manual Item Range Default Description from S2 open to S1 close; 0: Auto Trans./Non Res. Auto Trans/Restore (0-1) 1: Auto Trans./Res. If the first switch open is not successful, then the second close starts and again close delay starts;...
  • Page 23 HAT820 Dual Power ATS Controller User Manual Item Range Default Description 1: Enable After sync fails, close without sync shall be conducted and fail to sync alarm also isn't issued; Time for waiting for sync success; if it is Fail to Sync Delay (0~9999)s over time, then sync fails;...
  • Page 24 HAT820 Dual Power ATS Controller User Manual Item Range Default Description Battery Low Volt It occurs when battery voltage is lower (0~100.0)V 10.0 Warn than the set value; Battery Low Volt When battery voltage is higher than the (0~100.0)V 10.5 Return set return value, warning is removed;...
  • Page 25 HAT820 Dual Power ATS Controller User Manual Item Range Default Description 0: Monthly Inhibit Period (0~2) 1: Weekly 2: Daily Bit0: January Bit1: February Bit2: March Bit3: April Bit4: May Bit5: June Inhibit Monthly (1~4095) 4095 Bit6: July Bit7: August...
  • Page 26 HAT820 Dual Power ATS Controller User Manual Item Range Default Description (Multiplier) definite; 0: Disable Elevator Enable (0~1) 1: Enable Delay time for load power off or before switch transfer; used to control the Elevator Delay (0~300)s running elevator stop at the nearest level until switch transfer is finished;...
  • Page 27 HAT820 Dual Power ATS Controller User Manual Item Range Default Description Digital Input 7 (0~35) Not Used 0: Close to activate; Active Type (0~1) 1: Open to activate Digital Input 8 (0~35) Not Used 0: Close to activate; Active Type...
  • Page 28 HAT820 Dual Power ATS Controller User Manual Item Range Default Description Active Type 1: Open to activate Digital Output 12 (0~92) Not Used Combined 1 Or 0: Close to activate; (0~1) Output 1Active Type 1: Open to activate Combined 1 Or (0~92) S1 voltage is normal;...
  • Page 29 HAT820 Dual Power ATS Controller User Manual Item Range Default Description Combined 4 or (0~92) Not Used Output 2 Contents Combined 4 or 0: Close to activate; (0~1) Output Active Type 1: Open to activate Combined 4 or (0~92) Not Used...
  • Page 30 HAT820 Dual Power ATS Controller User Manual Item Range Default Description 0: None RS485-1 Parity (0~2) 1: Odd Parity 2: Even Parity 0: 2400 bps 1: 4800 bps RS485-2 Baud Rate (0~3) 2: 9600 bps 3: 19200 bps RS485-2 Stop Bit (1~2) 1/2 bit can be set;...
  • Page 31: Digital Input/Output Function Description

    HAT820 Dual Power ATS Controller User Manual 9.3 DIGITAL INPUT/OUTPUT FUNCTION DESCRIPTION 9.3.1 INPUT PORT FUNCTION Table 18 Input Port Function Description Item Description Not Used Invalid It (Non-firefighting cutoff input) is only suitable for switches with Forced Open breaker control; when it is active, switches shall changeover to 0 no matter in manual mode or in auto mode.
  • Page 32 HAT820 Dual Power ATS Controller User Manual Item Description NEL Trip Key Control NEL unload manually; it is needed to select auto reset button; Control NEL to load again manually; it is needed to select auto reset NEL Return Key button;...
  • Page 33 HAT820 Dual Power ATS Controller User Manual Items Description Genset Start Delay Output when genset start delay is initiated; Genset Stop Delay Output when genset stop delay is initiated; Elevator Control Output before load is power off or switch transfer; used to control running elevator to stop at the nearest level until transfer is finished;...
  • Page 34 HAT820 Dual Power ATS Controller User Manual Items Description Input 5 Status Input 6 Status Input 7 Status Input 8 Status Input 9 Status Reserved S1 Blackout S1 Over Volt S1 Under Volt S1 Over Freq S1 power status; S1 Under Freq...
  • Page 35: Over Current Definite Time And Inverse Definite Time Settings

    HAT820 Dual Power ATS Controller User Manual 9.3.3 Defined Combination Output Defined combination output is composed by 3 parts: condition output SW1 or SW2 and condition output SW3. SW1 or SW2 is TRUE, and SW3 is TRUE, defined combination output is outputting;...
  • Page 36: Historical Records

    HAT820 Dual Power ATS Controller User Manual 10 HISTORICAL RECORDS In main screen, press key and enter menu page. Select Historical Records, and then press key again to enter historical records interface. Each record includes: Record date and time Record type...
  • Page 37 HAT820 Dual Power ATS Controller User Manual Table 20 Action Event List Action Events Description Closing QS1 Record when the QS1 close outputs. Closing QS2 Record when the QS2 close outputs. Opening QS1 Record when the QS1 open outputs. Opening QS2 Record when the QS2 open outputs.
  • Page 38: Black Box Records

    HAT820 Dual Power ATS Controller User Manual 11 BLACK BOX RECORDS In main screen, press key and enter menu page. Select Black Box Records, and then press key again to enter black box records interface. Each record includes: Record date and time...
  • Page 39: Switch Operation

    HAT820 Dual Power ATS Controller User Manual 12 SWITCH OPERATION 12.1 MANUAL OPERATION Press key, and manual status indicator is illuminated. Controller is in manual mode. After switch transfer key is pressed, switch transfers immediately. In the transferring process, the corresponding indicator flashes and it is always light when transfer is done.
  • Page 40: Ats Power Supply

    HAT820 Dual Power ATS Controller User Manual 13 ATS POWER SUPPLY Switch power supply can be set to DC supply or AC supply. If switch is DC supply, then it is considered that switch can be transferred at any time, including S1 and S2 both are outage. If switch is AC supply, then that switch power supply is normal or abnormal is judged by AN voltage status of S1 and S2 and switch power voltage range.
  • Page 41: Nel Control

    HAT820 Dual Power ATS Controller User Manual 14 NEL CONTROL 14.1 ILLUSTRATION Non-essential Load is NEL for short, which refers to the load that can be unloaded first when genset power is not enough. Controller can control 3 ways of NEL trip and the essentiality is: NEL 3>NEL 2>NEL 1.
  • Page 42: Communication Configuration And Connection

    HAT820 Dual Power ATS Controller User Manual 15 COMMUNICATION CONFIGURATION AND CONNECTION HAT820 Dual Power ATS controller is equipped with 2 RS485 communication ports, which allow it to connect with LAN (Local Area Network) with open structure. It applies MODBUS communication...
  • Page 43 HAT820 Dual Power ATS Controller User Manual Table 24 Input/Output Function Description Items Description Remark S1 AC System 3P4W For single phase, only connect A1, N1. voltage input Phase voltage or wire voltage; Power 1 AC supply input Supply range AC(90~576)V Phase voltage or wire voltage;...
  • Page 44 HAT820 Dual Power ATS Controller User Manual Items Description Remark Active if it is connected with ground; Defaults: S1 trip input; AUX. INPUT 2 Programmable input 2 Active if it is connected with ground. Default: S2 trip input; AUX. INPUT 3 Programmable input 3 Active if it is connected with ground.
  • Page 45: Typical Application Diagram

    HAT820 Dual Power ATS Controller User Manual Items Description Remark RS485-1 B(-) RS485-1 communication 120Ω resistor shall be connected port according to local network organization. RS485-1 A(+) D-type USB Used for parameter configurations and communication port software upgrade by connecting with PC.
  • Page 46 HAT820 Dual Power ATS Controller User Manual Fig. 6 SGQ-M Application Diagram Table 26 Corresponding Settings Parts of Parameter Settings Switch Type No Breaking Programmable output 2 Not Used Programmable output 3 QS1 Close Output Programmable output 4 QS2 Close Output...
  • Page 47 HAT820 Dual Power ATS Controller User Manual Fig. 7 ATyS d Application Diagram Table 27 Corresponding Settings Parts of Parameter Settings Switch Type One Breaking Programmable output 2 QS1 Close Programmable output 3 QS2 Close Programmable output 4 QS1 Open...
  • Page 48 HAT820 Dual Power ATS Controller User Manual Fig. 8 VITZRO Application Diagram Table 28 Corresponding Settings Parts of Parameter Settings Switch Type Two Breakings Programmable output 1 QS1 Close Programmable output 2 QS1 Open Programmable output 3 QS2 Close Programmable output 4...
  • Page 49 HAT820 Dual Power ATS Controller User Manual Fig. 9 Contactor Application Diagram Table 29 Corresponding Settings Parts of Parameter Settings Switch Type Two Breakings Continually Close Enable Transfer Time 10s (set based on actual situation) Programmable output 1 QS1 Close...
  • Page 50 HAT820 Dual Power ATS Controller User Manual Fig. 10 Breaker Application Diagram Table 30 Corresponding Settings Parts of Parameter Settings Switch Type Two Breakings Programmable output 3 QS1 Close Programmable output 4 QS1 Open Programmable output 5 QS2 Close Programmable output 6...
  • Page 51: Installation

    HAT820 Dual Power ATS Controller User Manual 18 INSTALLATION The controller is panel-embedded design and they are fixed by clips in installation. Fig. 11 Overall & Cutout Dimensions Fig. 12 Clip Installation Illustration Installing Steps: Step 1: Mount the 4 clips in sequence and put them in the front panel trough in order;...
  • Page 52: Trouble Shooting

    HAT820 Dual Power ATS Controller User Manual 19 TROUBLE SHOOTING Table 31 Troubleshooting Symptoms Possible Solutions Check DC voltage; Controller no response with Check DC fuse; power. Check AC Power supply. Check RS485 positive and negative poles are connected correctly or not;...

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