Smartgen HAT552 User Manual

Dual power ats controller
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HAT552/HAT553
DUAL POWER ATS CONTROLLER
USER MANUAL

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Summary of Contents for Smartgen HAT552

  • Page 1 HAT552/HAT553 DUAL POWER ATS CONTROLLER USER MANUAL...
  • Page 2 Smartgen Technology at the address above. Any reference to trademarked product names used within this publication is owned by their respective companies. Smartgen Technology reserves the right to change the contents of this document without prior notice. Table 1 Software Version Date...
  • Page 3: Table Of Contents

    11.3 AUXILIARY CONTACT FEEDBACK INPUT OF SWITCH OPEN ............27 COMMUNICATION CONFIGURATION AND CONNECTION .............. 27 12.1 ILLUSTRATION ..........................27 12.2 RS485 COMMUNICATION PORT ....................27 12.3 USB COMMUNICATION PORT ......................27 DEFINITION OF CONNECTING TERMINALS ..................28 HAT552/HAT553 Dual Power ATS Controller User Manual Page 3 of 35...
  • Page 4 13.3 DESCRIPTION OF RS485 CONNECTION ..................30 TYPICAL WIRING DIAGRAM ....................... 31 14.1 APPLICATION DIAGRAM ........................ 31 14.2 ATTACHED ILLUSTRATION FOR LO, NO CONNECTION INSIDE CONTROLLER ......33 INSTALLATION............................ 34 FAULT FINDING ..........................35 HAT552/HAT553 Dual Power ATS Controller User Manual Page 4 of 35...
  • Page 5: Overview

    HAT552 is applicable for non-breaking switches, while HAT553 is applicable for non-breaking, one-breaking, and two-breaking switches. HAT552/HAT553 dual power ATS controller is made with the microprocessor in the core, which can precisely measure 2-way 3-phase voltages, make correct judgment and control outputs for occurred voltage abnormal (over voltage, under voltage, over frequency, under frequency, loss of phase, reverse phase sequence).
  • Page 6: Performance And Characteristics

    Suitable for various AC system types (3 phase 4-wire, single-phase 2-wire, and 2-phase 3-wire); — Modular design, self-extinguishing ABS plastic shell, pluggable terminal, built-in mounting, compact structure with easy installation. HAT552/HAT553 Dual Power ATS Controller User Manual Page 6 of 35...
  • Page 7: Specification

    Active when ASW1 and ASW2 short connected; Active when BSW1 and Digital Close Input BSW2 short connected. Forced to Open Input GND(B-) connected is active. (not available for HAT552) Digital Input 1 GND(B-) connected is active. 1. 1 RS485 isolated port, MODBUS Protocol;...
  • Page 8: Measured And Displayed Data

    A power accumulated supply time B power accumulated supply time A power accumulated close times B power accumulated close times Close/open status Real time clock Event log Alarm information Controller information HAT552/HAT553 Dual Power ATS Controller User Manual Page 8 of 35...
  • Page 9: Operating

    OPERATING OPERATION PANEL Fig.1 HAT552 Front Panel Fig.2 HAT553 Front Panel HAT552/HAT553 Dual Power ATS Controller User Manual Page 9 of 35...
  • Page 10: Indicator Description

    LCD backlight is illuminated, LCD displays all dark and all LED indicators on the panel are illuminated. NOTE: Press simultaneously to set backlight on always; Again press both simultaneously or power on afresh to cancel backlight on always. HAT552/HAT553 Dual Power ATS Controller User Manual Page 10 of 35...
  • Page 11: Lcd Display

    Last Continuous Supply Time; Accumulated A Accumulated Supply Time; Information B Accumulated Supply Time; A Accumulated Close Times; B Accumulated Close Times; Controller Controller model, version, release date and start interface. HAT552/HAT553 Dual Power ATS Controller User Manual Page 11 of 35...
  • Page 12: Status Description

    Delay time before genset stop. Lasting time for scheduled start is displayed when scheduled start is Scheduled Start active. Genset Working Genset start signal outputs. Genset Standby No genset start signal outputs. HAT552/HAT553 Dual Power ATS Controller User Manual Page 12 of 35...
  • Page 13 Forced Open Fault alarm is issued (HAT553). Switch Trip Alarm Switch trip alarm input is active. Simult. Close Side switches of A/B power are in closed status. HAT552/HAT553 Dual Power ATS Controller User Manual Page 13 of 35...
  • Page 14: Main Menu

    NOTE: Password is needed for entering parameter settings, and default password is “01234”; Operators can change the password to prevent others changing controller configurations randomly. Please remember clearly after the change, or it is forgotten, please contact our company personnel. HAT552/HAT553 Dual Power ATS Controller User Manual Page 14 of 35...
  • Page 15: Genset Start/Stop Operations

    Start Weekly: Start at the same time of several days in a week can be set; for example, from Monday to Friday start at 8:00 every day and last for 10 hours. Start Daily: Start at the same time for each day can be set. HAT552/HAT553 Dual Power ATS Controller User Manual Page 15 of 35...
  • Page 16: Parameter Configuration

    Voltage lower limit; abnormal when it is lower Under Volt Value (0~200)% than this limit. Lower limit return value; normal when it is Under Volt Return (0~200)% above return value. HAT552/HAT553 Dual Power ATS Controller User Manual Page 16 of 35...
  • Page 17 0: Warning 1: Fault 0: Auto Trans/Non Restore Auto Trans/Restore (0~1) 1: Auto Trans/Restore Mutual Backup (0~1) 0: Inactive 1: Active Open Input Enable (0~1) 0: Disable 1: Enable (HAT553) HAT552/HAT553 Dual Power ATS Controller User Manual Page 17 of 35...
  • Page 18 0: Output (N/O); 1: Output (N/C). Output 2 Setting (0~36) Genset start. Module Setting 0: Previous Mode Power On Mode (0~2) 1: Manual Mode 2: Auto Mode Language (0~1) 0: Simplified Chinese HAT552/HAT553 Dual Power ATS Controller User Manual Page 18 of 35...
  • Page 19: Digital Input/Output Function Description

    Same as Open key on the panel; Auto reset key is needed (HAT553) Forced Manual Mode Force controller mode to manual mode. Forced Auto Mode Force controller mode to auto mode. HAT552/HAT553 Dual Power ATS Controller User Manual Page 19 of 35...
  • Page 20: Output Port Function Description

    B breaker closed status is outputted when switch is at II position. Breaker open status is outputted when switch is at 0 position and it Opened Input needs to enable open input function and configure input to open HAT552/HAT553 Dual Power ATS Controller User Manual Page 20 of 35...
  • Page 21 Item Description input; when this input is active, it outputs (HAT553). Reserved Reserved Reserved Reserved Reserved Reserved Remote Control Communication command control output by RS485. Reserved Reserved HAT552/HAT553 Dual Power ATS Controller User Manual Page 21 of 35...
  • Page 22: Event Log

    Auto Mode Record when it is transferred to Auto mode; Manual Mode Record when it is transferred to Manual mode. Handle Operation Record when it is transferred to handle operation. HAT552/HAT553 Dual Power ATS Controller User Manual Page 22 of 35...
  • Page 23: Switch Operation Running

    (HAT553). Press auto key , auto status indicator is illuminated; Controller is in auto status (HAT552). In auto mode, controller will transfer switch based on the status of A power and B power, transfer priority and auto trans./restore status to ensure supply for load. The following illustrates control logics by the example of “A power master”...
  • Page 24: Auto Trans./Restore

    B power is normal, then A power opens, B power closes; if A power recovers normal, then B power opens, A power closes. Fig.3 Auto Trans./Restore Flowchart HAT552/HAT553 Dual Power ATS Controller User Manual Page 24 of 35...
  • Page 25: Auto Trans. None Restore (Active For Mutual Backup)

    A power closes; if A power is abnormal, B power is normal, then A power opens, and B power closes; If A power recovers normal, B power is normal, then switch keeps at B power close status. Fig.4 Auto Trans. Non-restore (Active for Mutual Backup) Flowchart HAT552/HAT553 Dual Power ATS Controller User Manual Page 25 of 35...
  • Page 26: Auto Trans. None Restore (Inactive For Mutual Backup)

    NOTE: This function is only suitable for switches with breakings and switches allowed to transfer directly from A power loading to B power loading (HAT553). HAT552/HAT553 Dual Power ATS Controller User Manual Page 26 of 35...
  • Page 27: Auxiliary Contact Feedback Input Of Switch Open

    12.3 USB COMMUNICATION PORT D-type USB communication port can be used to connect PC test software and configure parameters and at the same time it can be used for module program upgrade. HAT552/HAT553 Dual Power ATS Controller User Manual Page 27 of 35...
  • Page 28: Definition Of Connecting Terminals

    Fig.6 USB Connecting Diagram 13 DEFINITION OF CONNECTING TERMINALS 13.1 DESCRIPTION OF CONNECTING TERMINALS Fig.7 Controller Back Panel HAT552/HAT553 Dual Power ATS Controller User Manual Page 28 of 35...
  • Page 29 AUX. INPUT1 Default: not used, active when it is short Auxiliary Input 1 INPUTCOM connected. D-type USB communication Configure parameters upgrade USB USB port program by connecting with PC. HAT552/HAT553 Dual Power ATS Controller User Manual Page 29 of 35...
  • Page 30: Description Of Controller Supply

    Controller is AC supplied by the two AC sampling terminals directly. Fig.8 AC Supply Diagram 13.3 DESCRIPTION OF RS485 CONNECTION Connecting of RS485 and adaptor is like below: Fig.9 RS485 Connection Diagram HAT552/HAT553 Dual Power ATS Controller User Manual Page 30 of 35...
  • Page 31: Typical Wiring Diagram

    14 TYPICAL WIRING DIAGRAM 14.1 APPLICATION DIAGRAM Fig.10 SGQ-N/T Application Diagram Table 23 Related Settings Partial Parameter Setting Switch Type Setting No breaking (available for HAT553; not available for HAT552) HAT552/HAT553 Dual Power ATS Controller User Manual Page 31 of 35...
  • Page 32 Fig.11 FEITENG Application Diagram Table 24 Related Settings Partial Parameter Setting Switch Type Setting Two breakings (HAT553) HAT552/HAT553 Dual Power ATS Controller User Manual Page 32 of 35...
  • Page 33: Attached Illustration For Lo, No Connection Inside Controller

    14.2 ATTACHED ILLUSTRATION FOR LO, NO CONNECTION INSIDE CONTROLLER HAT553/HAT552 controller has automatic transfer function of ATS power supply inside. Only if one voltage of A power and B power is normal, ATS power supply normal can be ensured by transfer between N/O contact and N/C contact of intermediate relay 1 and intermediate relay 2.
  • Page 34: Installation

    15 INSTALLATION The controller is designed by panel installation method, and is fixed by clips for installation. Unit: mm Fig.14 Overall Dimensions and Cutout HAT552/HAT553 Dual Power ATS Controller User Manual Page 34 of 35...
  • Page 35: Fault Finding

    Check the connection wirings between controller and ATS; Check ATS related parameter settings. Check system type settings; Genset Start Control Abnormal Check output function settings and output type; Check start/stop function settings of all items. _________________________________ HAT552/HAT553 Dual Power ATS Controller User Manual Page 35 of 35...

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