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SMC Networks VBAE10- 02 Series Operation Manual

Energy saving, exhaust-recovery booster regulator

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Product Name
Energy Saving, Exhaust-Recovery Booster Regulator
Model / Series / Product Number
VBAE10-*02*
VBAE20-*04*

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Summary of Contents for SMC Networks VBAE10- 02 Series

  • Page 1 Product Name Energy Saving, Exhaust-Recovery Booster Regulator Model / Series / Product Number VBAE10-*02* VBAE20-*04*...
  • Page 2 Contents Safety Instructions ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 2,3 1.Descriptions of the components  ・・・・・・・・・・・・・・・・・・ 4 2.Specifications ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5 3.Design ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5,6,7 4.Selection ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 7,8 5.Mounting ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 8 6.Piping ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 9 7.Air supply ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 9,10 8.Operating environment ・・・・・・・・・・・・・・・・・・・・・・・・・・ 10 9.Handling ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 10,11 10.Troubleshooting by end user ・・・・・・・・・・・・・・・・・・・・ 12 11.Replacement Parts ・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 13...
  • Page 3 Safety Instruction These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC)*1),and other safety regulations. ※1) ISO 4414: Pneumatic fluid power - General rules and safety requirements for systems and their components ISO 4413: Hydraulic fluid power -- General rules and safety requirements for system and their components IEC 60204-1: Safety of machinery -- Electrical equipment of machines (Part 1: General requirements)
  • Page 4 Safety Instruction Caution SMC develops, designs, and manufactures products to be used for automatic control equipment, and provides them for peaceful use in manufacturing industries. Use in non-manufacturing industries is not allowed. Products SMC manufactures and sells cannot be used for the purpose of transactions or certification specified in the Measurement Act of each country.
  • Page 5 1.Description of the components VBAE10-*02* Exhausting hole Exhausting hole IN port Tank connecting hole OUT port Mounting holes(x4) VBAE20-*04* Exhausting hole Exhausting hole IN port OUT port Tank connecting hole Mounting holes(x4)
  • Page 6 2.Specifications Model VBAE10 VBAE20 Fluid Compressed air Pressure increase ratio 1.7 times (Fixed) 230L/min(ANR) 1000L/min(ANR) Max. flow rate (IN=OUT=0.5MPa) (IN=OUT=0.5MPa) Outlet pressure range 0.3 to 1.2MPa Inlet pressure range 0.2 to 0.7MPa Proof pressure 1.8MPa Port size (IN, OUT) Rc1/8 OUT side gauge port Tank connection port (with plug)
  • Page 7 ● Operate the product by observing its outlet operating pressure ranges. 2. Residual pressure measures ● Connect a 3-port valve to the OUT side of the booster regulator if the residual pressure must be released quickly from the outlet pressure side for maintenance, etc.
  • Page 8 ● The booster regulator has a sliding part inside, and it generates dust. Also, install an air purification device such as an air filter or a mist separator on the outlet side as necessary. ● Connect a lubricator to the outlet side, because the accumulated oil in the booster regulator may result in a malfunction.
  • Page 9 ● When using 2 booster regulators for 2-stage pressure boost, be sure to provide a stable supply of pressure to the downstream booster regulator, and install a pressure vessel such as an air tank, etc., between the booster regulators. 5.Mounting Caution 1.
  • Page 10 6.Piping Caution 1. Flushing ● Use an air blower to flush the piping to thoroughly remove any cutting chips, cutting oil, or debris from the piping inside, before connecting them. If they enter the inside of the booster regulator, they could cause the booster regulator to malfunction or its durability could be affected.
  • Page 11 ● If an excessive amount of carbon powder is present, install a mist separator on the upstream side of the valve. If excessive carbon dust is generated by the compressor, it may adhere to the inside of a valve and cause it to malfunction. 2.
  • Page 12 ①Air exhaust noise can be heard from the booster regulator at 10 to 20 second intervals even when there is no air consumption on the outlet side. (When the interval of air exhaust noise is less than 30 seconds, the seals are being worn out or damaged)...
  • Page 13 10.Troubleshooting Time of Trouble Possible cause Countermeasures occurrence IN and OUT piping connected the Reconnect the pipping Beginning wrong way round. properly. ・Increase the diameter of the pipe on the Pressure ・Insufficient supply of inlet side. doesn't inlet pressure and flow ・Decrease the operating increase.
  • Page 14 11.Replacement Parts ● Replacement Parts: Kit No. Place an order with the following applicable kit number. Model VBAE10 VBAE20 Kit no. KT-VBAE10-1 KT-VBAE20-1 The kit includes the following parts and a grease pack. VBAE10 VBAE20           Model Description Quantity Piston seal 1 large, 2 small Tube gasket 2 large, 2 small...
  • Page 15 Revision history Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer © SMC Corporation All Rights Reserved...

This manual is also suitable for:

Vbae20- 04 series