SMC Networks EX500-GEN2 Operation Manual

Before Use
Fieldbus system
EX500 GEN2
Thank you for purchasing an SMC EX500 series Fieldbus system.
Please read this manual carefully before operating the product and make sure you
understand its capabilities and limitations. Please keep this manual handy for
future reference.
To obtain the operation manual about this product and
control unit, please refer to the SMC website
(URL http://www.smcworld.com) or contact SMC directly.
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or
equipment damage.
These instructions indicate the level of potential hazard with the labels of
"Caution", "Warning" or "Danger". They are all important notes for safety and must
be followed in addition to International standards (ISO/IEC) and other safety
regulations.
Caution: CAUTION indicates a hazard with a low level of risk which, if
not avoided, could result in minor or moderate injury.
Warning: WARNING indicates a hazard with a medium level of risk
which, if not avoided, could result in death or serious injury.
Danger: DANGER indicates a hazard with a high level of risk which,
if not avoided, will result in death or serious injury.
Operator
The operation manual is intended for those who have knowledge of machinery
using pneumatic equipment, and have sufficient knowledge of assembly,
operation and maintenace of such equipment. Only those persons are allowed
to perform assembly, operation and maintenance.
Read and understand the operation manual carefully before assembling,
operating or providing maintenance to the product.
Safety Instructions
Warning
Do not disassemble, modify (including changing the printed circuit board) or repair.
An injury or failure can result.
Do not operate the product outside of the specifications.
Do not use for flammable or harmful fluids.
Fire, malfunction, or damage to the product can result.
Verify the specifications before use.
Do not operate in an atmosphere containing flammable or explosive gases.
Fire or an explosion can result.
This product is not designed to be explosion proof.
If using the product in an interlocking circuit:
•Provide a double interlocking system, for example a mechanical system.
•Check the product regularly for proper operation.
Otherwise malfunction can result, causing an accident.
The following instructions must be followed during maintenance:
•Turn off the power supply.
•Stop the air supply, exhaust the residual pressure and verify that the air is released before performing
maintenance.
Otherwise an injury can result.
Caution
When handling the unit or assembling/replacing units:
•Do not touch the sharp metal parts of the connector or plug for connecting units.
•Take care not to hit your hand when disassembling the unit.
The connecting portions of the unit are firmly joined with seals.
•When joining units, take care not to get fingers caught between units.
An injury can result.
After maintenance is complete, perform appropriate functional inspections.
Stop operation if the equipment does not function properly.
Safety cannot be assured in the case of unexpected malfunction.
Provide grounding to assure the safety and noise resistance of the Serial System.
Individual grounding should be provided close to the product with a short cable.
NOTE
The direct current power supply to combine should be UL1310 Class 2 power
supply when conformity to UL is necessary.
Maintenance
•Maintenance should be performed according to the Safety Instructions.
•Perform regular maintenance and inspections.
There is a risk of unexpected malfunction.
•Do not use solvents such as benzene, thinner etc. to clean each unit.
They could damage the surface of the body and erase the markings on the body.
Use a soft cloth to remove stains.
For heavy stains, use a cloth soaked with diluted neutral detergent and fully squeezed, then wipe up
the stains again with a dry cloth.
Refer to the SMC website (URL http://www.smcworld.com) to obtain more detailed
information about maintenance.
Product Summary
○System configuration
Power supply cable
GW unit
With SI unit
Valve manifold
(SY/SV/VQC/S0700
Ethernet communication cable Series)
With SI unit
Valve manifold
(SY/SV/VQC/S0700
Series)
Branch cable
Input unit
Branch cable
The EX500 range of units can be connected to open fieldbus (EtherNet/IP ) to realize the
TM
reduction of input or output device wiring and the distributed control system.
One branch of manifold valves/input unit can be connected to 32 outputs/32 inputs.
Up to 4 branches can be connected (total 128 outputs/128 inputs).
Summary of Product parts
3
8
1
9
2
4
5
6
7
10
No. Description Application
1 Communication connector (Port1/IN)
Connect EtherNet/IP TM line.
2 Communication connector (Port2/OUT)
Connector to supply power to the output devices such as solenoid valves
3 Power supply connector
and input and control equipment such as sensors.
4 Branch port A (COM A)
5 Branch port B (COM B)
Connect the SI unit (with manifold valves) or input unit using a branch cable.
6 Branch port C (COM A)
7 Branch port D (COM D)
8 Display window Displays the status of the power supply and the communication with the PLC.
9 Switch protective cover Set up the IP address using the internal switches.
Used for functional grounding.
10 Grounding terminal (FE)
(It is recommended to ground with resistance of 100 ohms or less)
: Seal cap is provided.
Setting
○Switch setting
x100 x10 x1
DIP SW
0 0 0
ON
1 2 3 4
IP address
Setting
Description
x100 x10 x1
0 0 0 Remote control (DHCP)
0 0 1
0 0 2 Manual setting of IP address: 192.168.Y.X X
(X: 1-254)
: : :
2 5 4
2 5 5 DHCP
2 5 6
: : : Reserved
9 9 9
The factory default setting are all 0.
DIP switches
No. Description
1
Reserved (Fixed to OFF)
HOLD/CLEAR setting
ON: Hold output at EtherNet/IP communication error.
TM
2
OFF: Set the output state at EtherNet/IP communication error via network.
TM
It is CLEAR, If none is set (at shipment).
Mode setting
3 ON: Gateway distributed system (64 points)
OFF: Gateway distributed system 2 (128 points)
Manual setting of IP address: 192.168.Y Y .X
4
(Y: OFF_0, ON_1)
The factory default setting are all OFF.
Configuration
Use a compatible EDS file when establishing the network.
Please refer to the SMC website (URL http://www.smcworld.com) for the configuration
and compatible EDS file for the product.
Mounting and Installation
■Installation
•Direct mounting
Install the product using 4 M5 screws x 15 mm or longer with a head ø5.2 minimum.
148
4 x M5
∗: Tightening torque: 1.5 Nm
Holes for mounting
■Wiring
Input unit
1. Communication wiring
Connect the Ethernet communication cable to the communication connector.
Communication connector pin layout (Port1/Port2)
M12, 4 pin, socket, D code
No. Description
1 TX+
1 2
2 RX+
4 3
3 TX-
4 RX-
2. Power supply wiring
Connect a power supply cable to the power supply connector on the GW unit.
Power supply connector pin layout
7/8 inch, 4 pin, plug
No. Description
1 24 VDC (For solenoid valves)
4
2 24 VDC (For input and control)
3
3 0 VDC (For input and control)
4 0 VDC (For solenoid valves)
3. Branch wiring
Connect the manifold valves with SI unit or an input unit to a branch port (COM A to D)
using a branch cable (cable with M12 connector).
One branch port can be connected with up to 32 inputs and 32 outputs (max. 4 units).
Branch port (COM A to D)
Select the specified branch cable below.
How to order: EX500-AC 030 - SSPS
Cable length (L) Connector
003 0.3 [m]
SSPS
005 0.5 [m]
010 1 [m]
SAPA
030 3 [m]
050 5 [m]
100 10 [m]
L
48
M12
Straight connector type
EX500-AC -SSPS
M12
31.3
L
Angled connector type
EX500-AC -SAPA
Minimum acceptable cable bending radius: 40 mm (fixed)
LED Display
Display
LED is OFF
Green LED is ON
MS
Red LED is flashing
Red LED is ON
LED is OFF
Green LED is ON
NS Green LED is flashing
Red LED is flashing
Red LED is ON
LED is OFF
PWR(V)
Green LED is ON
Orange LED is flashing
PI
Orange LED is ON
LED is OFF
Green LED is ON
L/A1 Green LED is flashing
Orange LED is ON
Orange LED is flashing
LED is OFF
Green LED is ON
L/A2 Green LED is flashing
Orange LED is ON
Orange LED is flashing
LED is OFF
COM A to D Green LED is ON
2
Green LED is flashing
1
Troubleshooting
Refer to the LED Display. Refer to the SMC website (URL http://www.smcworld.com)
to obtain more detailed information about troubleshooting.
Specification
Gateway distributed system 2 (128 points) specifications
Item
Number of points
Number of branches
Slave connection nember Max. 16 devices (Input unit: Max. 2 devices/Output unit: Max. 2 devices per branch)
Branch cable length
When you use this system together with another product compatible with the
gateway distributed system (64 points), please refer to the SMC website
(URL http://www.smcworld.com) to obtain more detailed information about product.
GW unit specifications
Item
Socket side: Straight Power supply voltage range
Plug side: Straight
Socket side: Angled Rated current
Plug side: Angled
Number of inputs and outputs
Enclosure rating
Ambient temperature range
Operating humidity range
Operating atmosphere
52
Weight
Accessory
Refer to the product catalog or SMC website (URL http://www.smcworld.com) to
obtain more detailed information about product specifications.
M12
Outline with Dimensions
Refer to the product catalog or SMC website (URL http://www.smcworld.com) to
obtain more detailed information about outline dimensions.
M12
31.3
URL http://www.smcworld.com
Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN
Phone: +81 3-5207-8249 Fax: +81 3-5298-5362
(unit: mm)
Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
EtherNet/IP TM is a trademark of ODVA.
© 2015 SMC Corporation All Rights Reserved
GATEWAY UNIT GATEWAY UNIT
EX500 SERIES EX500 SERIES
COM A COM B COM C COM D
Description
The power supply for input and control is OFF
Operating normally
Abnormality detected
Unrecoverable error
IP address is not set
EtherNet/IP TM communication established
EtherNet/IP TM communication not established
EtherNet/IP TM communication time out
IP address has been duplicated
Solenoid valve power supply OFF
Solenoid valve power supply ON
Ethernet UCMP Echo request (Ping command) received
Forced output mode is ON
No Link, No Activity (Port1)
Link, No Activity (Port1, 100 Mbps)
Link, Activity (Port1, 100 Mbps)
Link, No Activity (Port1, 10 Mbps)
Link, Activity (Port1, 10 Mbps)
No Link, No Activity (Port2)
Link, No Activity (Port2, 100 Mbps)
Link, Activity (Port2, 100 Mbps)
Link, No Activity (Port2, 10 Mbps)
Link, Activity (Port2, 10 Mbps)
Not connected
Operating normally
Abnormality detected
Specification
128 inputs/128 outputs
4 (Input: Max. 32 points/Output: Max. 32 points per branch)
20 m or less total extension per branch
Specification
Power supply for input and control: 24 VDC ±10%
Power supply for solenoid valves: 24 VDC +10%/-5%
Power supply for input and control: 6.2 A
(GW unit internal current consumption: 200 mA or less)
Power supply for solenoid valves: 4 A
Input: Max. 128 points/Output: Max. 128 points
IP65
Operation: -10 to 50 C, Storage: -20 to 60 C (No condensation or freezing)
o o
Operation, Storage: 35 to 85%RH (No condensation)
No corrosive gas
550 g
Seal cap (for M12 connector socket): 5 pcs.
EX※※-OMS0016