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SMC Networks EX260-VIL1 Operation Manual

Si unit for vacuum manifold
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No.EX※※-OMZ0018
Operation Manual
PRODUCT NAME
SI Unit for Vacuum Manifold
MODEL / Series / Product Number
EX260-VIL1

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Summary of Contents for SMC Networks EX260-VIL1

  • Page 1 No.EX※※-OMZ0018 Operation Manual PRODUCT NAME SI Unit for Vacuum Manifold MODEL / Series / Product Number EX260-VIL1...
  • Page 2 Contents 1. Product summary 2. Wiring 2.1. Communication/Power connector 2.2. FE terminal 3. Configuration 3.1. IODD file 3.2. Direct Parameter page 1 3.3. IO-Link defined parameters 3.4. Vendor defined parameters 4. Process data 4.1. Input process data 4.2 Output process data 5.
  • Page 3 Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or "Danger". They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
  • Page 4 Safety Instructions Caution 1.The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
  • Page 5 Operator This operation manual is intended for those who have knowledge of machinery using pneumatic equipment, and have sufficient knowledge of assembly, operation and maintenance of such equipment. Only those persons are allowed to perform assembly, operation and maintenance. Read and understand this operation manual carefully before assembling, operating or providing maintenance to the product.
  • Page 6 Caution ■When handling or assembling or replacing the unit, pay attention to the following: •Do not touch the sharp edges when handling the unit •The unit joints are tightly bound with gaskets, so do not hit your hands when replacing the unit. •Do not put your fingers between them when joining the units.
  • Page 7 •Product handling Installation •Do not drop, hit or apply excessive shock to the fieldbus system. Otherwise, damage to the product can result, causing malfunction. •Tighten to the specified tightening torque. If the tightening torque is exceeded the mounting screws may be broken. IP65 protection cannot be guaranteed if the screws are not tightened to the specified torque.
  • Page 8 •Mount the product in a place that is not exposed to vibration or impact. Otherwise, failure or malfunction can result. •Do not use the product in an environment that is exposed to temperature cycle. Heat cycles other than ordinary changes in temperature can adversely affect the inside of the product. •Do not expose the product to direct sunlight.
  • Page 9 Fieldbus System/ Industrial IoT Cybersecurity In recent years, factories have introduced industrial IoT, building up complex networks of production machines. These systems maybe subject to a new threat, cyberattack. To protect the industrial IoT from cyberattacks, it is important to take multiple measures (multi-layer protection) for IoT devices, networks and clouds.
  • Page 10 1. Product summary This document is an operation manual for a SI (Serial Interface) Unit which controls vacuum (ejector) manifold (ZKJ series). The SI Unit is a IO-Link device. The SI Unit controls a vacuum manifold which has 16 supply valves max., 16 release valves max. and 16 pressure sensors max.. Item Description Connector for IO-Link communication and supplying power to the SI...
  • Page 11 2. Wiring Select the appropriate cables to mate with the connectors mounted on the SI Unit, refer to Section 2.1. Communication/Power connector (IO-Link Port Class B) BUS IN : M12 5 pin plug A-coded Pin No. Designation Content +24 V for logic/input +24 V for output 0 V for logic/input IO-Link communication data...
  • Page 12 3. Configuration 3.1. IODD file An IODD (IO Device Description) file is a profile held by an IO-Link device, which contains device specific information such as process data, parameter and default values, vendor name and product name etc. The content of the IODD file description is defined as the IO-Link specification. The IODD file is supplied with a set of image files e.g., vendor logo, device photo and device icon.
  • Page 13 Vacuum manifold 4 stations : EX260-VIL1_4_ejectors Vacuum manifold 8 stations : EX260-VIL1_8_ejectors 0x0012(18) ProductName Vacuum manifold 12 stations : EX260-VIL1_12_ejectors Vacuum manifold 16 stations : EX260-VIL1_16_ejectors 0x0013(19) ProductID EX260-VIL1 0x0014(20) ProductText Vacuum Manifold 0x0015(21) SerialNumber **...*(16 characters max.) 0x0016(22) HardwareRevision V*.*...
  • Page 14 3.3.2. DeviceStatus (Index 36) Table 3-6. DeviceStatus Subindex Value Definition Content Device is operating Operating normally. properly ・Power supply for logic/input is low. (< approx. 16.8 VDC) Maintenance- ・The setting of Supply valve type parameter has a mismatch. Required ・The setting of Pressure/Hysteresis parameter has a failure. ・Valve protection function is operating.
  • Page 15 3.4. Vendor defined parameters Tale 3-8. Vendor defined parameters Index(dec) Subindex Access Parameter name Size[byte] Data Storage Section 0x0040(64) 1...16 Pressure P1 3.4.1 0x0041(65) 1...16 Hysteresis H1 3.4.2 0x0042(66) 1...16 Pressure P2 3.4.3 0x0043(67) 1...16 Hysteresis H2 3.4.4 0x0044(68) 1...16 Pressure P3 3.4.5 0x0045(69)
  • Page 16 3.4.1. Pressure P1 (Index 64) Table 3-9. Pressure P1 Size Default Content Description index [byte] (dec) 0x0258 Vacuum confirmation Set vacuum confirmation threshold (P1) for each (600) threshold (P1) of CH0 CH. Refer to Section Settable range : 11...989 (-1.1 kPa...-98.9 kPa) Combination conditions with other parameters : 0x0258 Vacuum confirmation...
  • Page 17 3.4.5. Pressure P3 (Index 68) Table 3-13. Pressure P3 Size Default Content Description index [byte] (dec) 0x0028 Release confirmation Set release confirmation threshold (P3) for each (40) threshold (P3) of CH0 CH. Refer to Section Settable range : 31...2000 (3.1 kPa...200.0 kPa) Combination conditions with other parameters : 0x0028 Release confirmation...
  • Page 18 3.4.8. Supply valve type (Index 71) Table 3-16. Supply valve type Size Default Content Description index [byte] Set the N.O./N.C. of the supply valve type for 0x01 Supply valve type of CH0 each CH. 0x00 : N.C. 0x01 Supply valve type of CH15 0x01 : N.O.
  • Page 19 3.4.11. Valve protection count (Index 74) Table 3-19. Valve protection count Size Default Content Description index [byte] (dec) Number of settings for Set Enable/Disable valve protection function and its 0x0A valve protection of number of times for each CH. (10) The valve protection functions are described below.
  • Page 20 3.4.14. Pressure sensor failure/disconnection status (Index 87) Table 3-22. Pressure sensor failure/disconnection status Size Default Content Description index [byte] Read pressure sensor Pressure sensor 0x00 failure/disconnection status for each CH. failure/disconnection status of CH0 0x00 : No failure/disconnection 0x01 : Failure/Disconnection detected Pressure sensor Fixed at 0x00 for CHs whose Pressure 0x00...
  • Page 21 3.4.18. Receive error count (Index 91) Table 3-26. Receive error count Subindex Size[byte] Access Default Content Description Counts parity errors and checksum errors Error count value of in IO-Link communications. 0x00000000 IO-Link received data The count is reset to 0 when the power supply for logic/input switched OFF.
  • Page 22 4. Process Data The process data size occupied by the SI Unit depends on the number of vacuum manifold stations. The process data size occupied is as follows. Table 4-1. Process data size Vacuum manifold stations Input process data Output process data 4 byte 2 byte 5 byte...
  • Page 23 4.1.1. PressureValueMonitoring The CH to be monitored is selected by the value contained in PressureValueMonitoringChannelSelection (Section 4.2.1). The CH monitor value is the output process data. Table 4-3. PressureValueMonitoring byte Sign Pressure value Table 4-4. Pressure value (Pressure range parameter : -100...100 kPa) Pressure bit 15...0 value[kPa]...

  • Page 24: Table Of Contents

    4.1.2. UnitStatus Table 4-6.UnitStatus byte Content Description 0 : No valves have a short circuit. Valve short circuit 1 : At least one valve has a short circuit. 0 : No pressure sensors have a short circuit. Pressure sensor short circuit 1 : At least one pressure sensor has a short circuit.
  • Page 25 4.1.3. Vacuum/ReleaseStatus Table 4-7. Vacuum/ReleaseStatus byte bit Content Description Remark Vacuum confirmation of CH0 ejector Release confirmation of CH0 ejector Vacuum confirmation of CH1 ejector 0 : No vacuum adsorption or Release confirmation of CH1 ejector vacuum release 1 : During vacuum adsorption or Vacuum confirmation of CH2 ejector vacuum release Release confirmation of CH2 ejector...
  • Page 26 4.2. Output process data Table 4-8. Overview of output process data byte Content Description Refer to Section PressureValueMonitoringChannelSelection 4.2.1. Vacuum/ReleaseInstructionCH0...3 Refer to Section 4.2.2. Refer to Section 4.2.2. Vacuum/ReleaseInstructionCH4...7 Occupy in case of vacuum manifold 8/12/16 stations. Refer to Section 4.2.2.
  • Page 27 4.2.2. Vacuum/ReleaseInstruction Table 4-10. Vacuum/ReleaseInstruction byte bit Content Description Remark Vacuum instruction of CH0 ejector Supply valve type : N.O. 0 : Vacuum instruction ON or Release instruction of CH0 ejector release instruction OFF Vacuum instruction of CH1 ejector 1 : Vacuum instruction OFF or release instruction ON Release instruction of CH1 ejector Vacuum instruction of CH2 ejector...
  • Page 28 5. Example of energy saving operation of ejector Positive pressure Pressure of release confirmation Atmospheric Time pressure Pressure of vacuum confirmation Energy saving function Negative pressure Vacuum instruction Open Supply valve Closed Release instruction Open Release Valve Closed Vacuum confirmation Release confirmation Fig 5-1.
  • Page 29 6. LED indication Status Description Green flashing (900 ms ON, Power supply for logic/input is present and IO-Link communication is active. 100 ms OFF) Green ON Power supply for logic/input is present and IO-Link communication is inactive. Power supply for logic/input is low (< approx. 16.8 VDC) or not present. Operating normally.

  • Page 30: Valve Short Circuit

    7. Event When an error occurs, an event with the same content as DetailedDeviceStatus (Section 3.3.3) will occur. Table 7-1. Event EventQualifier Event Content Status MODE TYPE SOURCE INSTANCE Code Value bit 6-7 bit 4-5 bit 3 bit 0-2 Occur 0xF4 11b(3)(appears) Device hardware failure 0x5000 Release 0xB4 10b(2)(disappears)
  • Page 31 8. Specification 8.1. Dimensions Fig 8-1. Dimensions of the SI Unit -31- No.EX※※-OMZ0018...
  • Page 32 8.2. Specifications Table 8-1. Specifications Item Specification General Dimensions (W x L x H)mm 25.5 x 102.4 x 76.5 Weight 150 g Housing materials Maximum number of ejectors Maximum number of sensors Applicable standard CE/UKCA Marked, RoHS directive Withstand voltage 500 VAC 1 min.
  • Page 33 9. Accessories (1)Cable with communication/power connector on both sides (M12 - M12, Straight) Part number : EX9-AC 005-SSPS Cable length (L) 500 mm 1000 mm 2000 mm 3000 mm 5000 mm 10000 mm Item Specification Pin No. Cable colour : Signal Brown : L+ (+24 V for logic/input) M12 Straight Connector...
  • Page 34 (2)Cable with communication/power connector on both sides (M12 – M12, Angle) Part number : EX9-AC 005-SAPA Cable length (L) 500 mm 1000 mm 2000 mm 3000 mm 5000 mm 10000 mm Item Specification Pin No. Cable colour : Signal Brown : L+ (+24 V for logic/input) M12 Straight Connector <->...
  • Page 35 (3)Y branch connector Part number : EX9-ACY02-S This connector is used to supply power for output by branching the communication/power cable in cases where IO-Link Port Class A IO-Link master is used. Power cable side pin arrangement for output when using Y branch connector Pin No.
  • Page 36 (4)Cable with communication/power connector on one side Part number : EX500-AP0 1 0- S Connector specification Straight Angle Cable length (L) 1000 mm 5000 mm EX500-AP0*0-S EX500-AP0*0-A Item Specification Pin No. Cable colour : Signal Cable O.D. ϕ6 mm Brown : L+ (+24 V for logic/input) Nominal cross section 0.3 mm /AWG22...
  • Page 37 (5)Cable with communication/power connector on one side (SPEEDCON) Part number : PCA-140180 4 Cable length (L) 1500 mm 3000 mm 5000 mm Item Specification Pin No. Cable colour : Signal Brown : L+ (+24 V for logic/input) M12 Straight Connector (SPEEDCON) White : P24 (+24 V for output) Cable O.D.

  • Page 38: Power Supply For Logic/Input Is Low. (< Approx. 16.8 Vdc)

    10. Troubleshooting The following shows the troubleshooting related the SI Unit. Table 10-1. Troubleshooting related COM LED indication Content Probable causes Checking methods and measures Check the power supply voltage for Power supply for logic/input is low logic/input being supplied to the SI Unit. (<...

  • Page 39: The Setting Of Supply Valve Type Parameter Has A Mismatch

    Table 10-2. Troubleshooting related ST LED indication Content Probable causes Checking methods and measures Check Valve short circuit status (Section 3.4.13) to identify which CH(s) have a short circuit. Valve has a short circuit. Refer to the manual for the vacuum manifold to check the relevant ejector(s) connections and replace the ejector(s) if necessary.
  • Page 40 Table 10-3. Troubleshooting related PWR(V) LED indication Content Probable causes Checking methods and measures Check the power supply voltage for output being Power supply for output not supplied to the SI Unit. present. Supply the voltage considering the voltage drop PWR(V) LED on the wiring.
  • Page 41 Revision history 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 http://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © 2022 SMC Corporation All Rights Reserved. No.EX※※-OMZ0018...

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