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SMC Networks EX260-VPN1 Operation Manual

Si unit for vacuum manifold
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No.EX※※-OMY0014
Operation Manual
PRODUCT NAME
SI Unit for Vacuum Manifold
MODEL / Series / Product Number
EX260-VPN1

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Summary of Contents for SMC Networks EX260-VPN1

  • Page 1 No.EX※※-OMY0014 Operation Manual PRODUCT NAME SI Unit for Vacuum Manifold MODEL / Series / Product Number EX260-VPN1...

  • Page 2: Table Of Contents

    Contents 1. Product summary 2. Wiring 2.1. Fieldbus interface connector 2.2. Power supply connector 2.3. FE terminal 3. Configuration 3.1. GSD file and symbol file 3.2. Head modules 3.3. Modules 3.4. Sub modules 3.5. Configuration steps 4. Parameter 4.1. Module parameters for Vacuum / Release module 5.
  • Page 3 Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or "Danger". They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
  • Page 4 Safety Instructions Caution 1.The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.
  • Page 5 Operator This operation manual is intended for those who have knowledge of machinery using pneumatic equipment, and have sufficient knowledge of assembly, operation and maintenance of such equipment. Only those persons are allowed to perform assembly, operation and maintenance. Read and understand this operation manual carefully before assembling, operating or providing maintenance to the product.
  • Page 6 Caution ■When handling or assembling or replacing the unit, pay attention to the following: •Do not touch the sharp edges when handling the unit •The unit joints are tightly bound with gaskets, so do not hit your hands when replacing the unit. •Do not put your fingers between them when joining the units.
  • Page 7 Product handling Installation •Do not drop, hit or apply excessive shock to the fieldbus system. Otherwise, damage to the product can result, causing malfunction. •Tighten to the specified tightening torque. If the tightening torque is exceeded the mounting screws may be broken. IP65 protection cannot be guaranteed if the screws are not tightened to the specified torque.
  • Page 8 •Mount the product in a place that is not exposed to vibration or impact. Otherwise, failure or malfunction can result. •Do not use the product in an environment that is exposed to temperature cycle. Heat cycles other than ordinary changes in temperature can adversely affect the inside of the product. •Do not expose the product to direct sunlight.
  • Page 9 Fieldbus System/ Industrial IoT Cybersecurity In recent years, factories have introduced industrial IoT, building up complex networks of production machines. These systems maybe subject to a new threat, cyberattack. To protect the industrial IoT from cyberattacks, it is important to take multiple measures (multi-layer protection) for IoT devices, networks and clouds.

  • Page 10: Product Summary

    1. Product summary This document is an operation manual for a SI (Serial Interface) Unit which controls vacuum (ejector) manifold. The SI Unit is a PROFINET IO-device. The SI Unit controls a vacuum manifold which has 16 supply valves max., 16 release valves max. and 16 pressure sensors max.. Item Description PROFINET connection Port 2.

  • Page 11: Wiring

    2. Wiring Select the appropriate cables to mate with the connectors mounted on the SI Unit, refer to Section 2.1. Fieldbus interface connector BUS OUT/Port2: M12 4 pin socket D-coded (Port type: MDI-X) Designation Content Receive Data + Transmit Data + Receive Data - Transmit Data - BUS IN/Port1: M12 4 pin socket D-coded (Port type: MDI)
  • Page 12 NOTE  When the Autonegotiation function is unused, the correct network cable should be selected, refer to Fig 2-3.  The Auto crossover function is available when the Autonegotiation function is used.  The Auto crossover function shall be capable of switching over their twisted pair ports automatically between MDI and MDI-X pin assignment.

  • Page 13: Power Supply Connector

    2.2. Power supply connector PWR: M12 4 pin plug A-coded Designation Content SV24 V (PWR(V)) +24 V for valves SV0 V (PWR(V)) 0 V for valves SI24 V (PWR) +24 V for logic/sensors SI0 V (PWR) 0 V for logic/sensors Fig.

  • Page 14: Fe Terminal

    2.3. FE terminal The SI Unit must be connected to FE (Functional Earth) to divert electromagnetic interference. For maximum protection, the FE cable should be as thick and short as reasonably possible. The FE terminal and the metal parts of the fieldbus interface/power supply connector are internally connected.

  • Page 15: Configuration

    The GSD file contains the following four head modules. Select the head module according to the number of ejectors connected. Table. 3-1 Head modules Head module Number of ejectors connected EX260-VPN1 ( 4) 1...4 EX260-VPN1 ( 8) 5...8 EX260-VPN1 (12) 9...12...

  • Page 16: Modules

    Table. 3-2 Overview of modules for the SI Unit Occupied bytes elected Module Allowable slot Note ead module Input Output EX260-VPN1 ( 4) 2 bytes 2 bytes EX260-VPN1 ( 8) Vacuum / Release Vacuum / Release Refer to Section 5.1. EX260-VPN1 (12)

  • Page 17: Sub Modules

    Table. 3-3 Overview of Sub modules for the SI Unit Occupied bytes elected Module Note Module ead module Input Output EX260-VPN1 ( 4) 2 bytes 2 bytes EX260-VPN1 ( 8) Vacuum / Sub module for control. Release Refer to Section 5.1.

  • Page 18: Configuration Steps

    Enter the “Unit status” module in the “Unit status” slot if required. Example of a configuration Fig. 3-1 Example of a configuration (EX260-VPN1 (16)) When configured as above, the pressure values and channel status of the ejectors on Channel 0, 2, and 6 can be used.

  • Page 19: Parameter

    The Vacuum / Release module has the following module parameters. The following module parameters can be set individually for up to 16 ejectors from channel 0 to 15. Fig. 4-1 Module parameters (EX260-VPN1 (16)) Caution When parameter setting, verify that residual pressure of ejectors is exhausted and the air is released.
  • Page 20 4.1.3. Energy saving function parameter Table. 4-3 Energy saving function parameter Name Range of values Default Description/Note Disable Energy saving function Enable Set ON/OFF of energy saving function. Enable 4.1.4. Pressure range parameter Table. 4-4 Pressure range parameter Name Range of values Default Description/Note Set rated pressure range of pressure sensor.
  • Page 21 4.1.6. Count parameter Table. 4-6 Count parameter Name Range of values Default Description/Note Count Disable,1,2,3… Set the valve protection function, refer to Table. 4-7. When the 99,100 Energy saving function parameter is Disable, this value is invalid. Table. 4-7 Valve protection function Count X1 Valve protection Description During operation of energy saving function, if the switching of vacuum...
  • Page 22 4.1.7. Example of ejector operation Positive pressure Pressure of release confirmation Atmospheric Time pressure Pressure of vacuum confirmation Energy saving function Negative pressure Vacuum instruction Open Supply valve Closed Release instruction Open Release Valve Closed Vacuum confirmation Release confirmation Fig. 4-2 Example of ejector operation ...

  • Page 23: Process Data

    The following shows the data format. 5.1.1. Input data on Vacuum / Release module Head module: EX260-VPN1 ( 4) or ( 8) Table. 5-1 Overview of input data on Vacuum / Release module (EX260-VPN1 ( 4) or ( 8)) Byte Content Vacuum confirmation of channel 0...7 ejector...
  • Page 24 5.1.2. Output data on Vacuum / Release module Head module: EX260-VPN1 ( 4) or ( 8) Table. 5-3 Overview of output data on Vacuum / Release module (EX260-VPN1 ( 4) or ( 8)) Byte Content Vacuum instruction of channel 0...7 ejector Release instruction of channel 0...7 ejector...
  • Page 25 5.1.3. Input data on Vacuum / Release module Head module: EX260-VPN1 (12) or (16) Table. 5-5 Overview of input data on Vacuum / Release module (EX260-VPN1 (12) or (16)) Byte Content Vacuum confirmation of channel 0...7 ejector Vacuum confirmation of channel 8...15 ejector Release confirmation of channel 0...7 ejector...
  • Page 26 5.1.4. Output data on Vacuum / Release module Head module: EX260-VPN1 (12) or (16) Table. 5-7 Overview of output data on Vacuum / Release module (EX260-VPN1 (12) or (16)) Byte Content Vacuum instruction of channel 0...7 ejector Vacuum instruction of channel 8...15 ejector Release instruction of channel 0...7 ejector...

  • Page 27: Process Data Of Pressure Value / Channel Status Module

    5.2. Process data of Pressure value / Channel status module The Pressure value / Channel status module occupies 2 bytes each of input data for each ejector. 12 bits are for pressure value, 4 bits are for channel status data (diagnostic data). The following input of the ejector to which Pressure value / Channel status module is applied can be read, refer to Section...

  • Page 28: Process Data Of Unit Status Module

    5.2.2. Channel status of Pressure value / Channel status module Table. 5-12 Channel status data of Pressure value / Channel status module Content Description Valve-coil(s) short 0: Valve coil of the applicable ejector doesn’t have a short circuit. circuit 1: Valve coil of the applicable ejector has a short circuit. 0: Pressure sensor of the applicable ejector doesn't have a failure or a Pressure sensor(s) disconnection.

  • Page 29: Recorddata

    6. RecordData 6.1. User specific RecordData The following shows User specific RecordData. Table. 6-1 User specific RecordData Index Slot No. Sub Slot No. Access Size Content 0x0020 Write 1 byte Zero clear 0x0021 Write 1 byte Valve protection release Table. 6-2 Description of User specific RecordData Content Description Value...

  • Page 30: Led Indication And Alarm

    7. LED Indication and Alarm 7.1. LED Indication LED Indication Content Colour System fault Red/Orange Bus fault L/A1 Connection status of BUS IN/Port1 Green/Orange L/A2 Connection status of BUS OUT/Port2 Green/Orange Power supply for logic/sensors (PWR) Green Power supply for valves (PWR(V)) PWR(V) Green Fig.
  • Page 31 7.1.2. L/A1 LED and L/A2 LED Table. 7-2 L/A1 LED and L/A2 LED L/A1 L/A2 Description Green ON The SI Unit is connect to Ethernet via BUS IN/Port 1. Orange ON The SI Unit is transmitting or receiving Ethernet data via BUS IN/Port 1. Green ON The SI Unit is connect to Ethernet via BUS OUT/Port 2.

  • Page 32: Alarm

    7.2. Alarm Table. 7-5 Alarm Alarm SF LED Alarm name Content Short circuit Valve-coil(s) short circuit Short circuit (sensor) Pressure sensor(s) short circuit Fault Pressure sensor(s) failure or Wire break disconnection Voltage drop of power supply for Undervoltage logic/sensors supply (PWR) logic/sensors (PWR) Orange Supply valve type parameter...

  • Page 33: Specification

    8. Specification 8.1. Dimensions Fig.8-1 Dimensions of the SI Unit -33- No.EX※※-OMY0014...

  • Page 34: Specifications

    Yes (Only for IRT switch function) FSU (Fast Start Up) MRP (Media Redundancy Protocol) MRPD (Media Redundancy for Planned Duplication) Shared device NET load Class III Firmware update 0083 h Vendor ID Device ID 0012 h GSD file GSDML-V2.3x-SMC-EX260-VPN1-xxxxxxxx.xml -34- No.EX※※-OMY0014...

  • Page 35: Accessories

    9. Accessories ○For fieldbus interface connector (1) Cable with communication connector (SPEEDCON) Part number: PCA-1446566 Item Specifications Pin No. Cable colour: Signal Yellow : TD+ M12 Straight Connector (SPEEDCON) White : RD+ Cable length 5000 mm Orange: TD- 6.5 mm Cable O.D.
  • Page 36 (3) Cable with communication connector (M12 - RJ45) Part number: EX9-AC 01 0EN-PSRJ Cable length (L) 1000 [mm] 2000 [mm] 3000 [mm] 5000 [mm] 10000 [mm] Item Specifications M12 Straight Connector  RJ45 6.4 mm Cable O.D. Nominal cross section AWG26 Min.
  • Page 37 (4) Cable with communication connector (M12 - M12, Straight) Part number: EX9-AC 005 EN-PSPS Cable length (L) 500 [mm] 1000 [mm] 2000 [mm] 3000 [mm] 5000 [mm] 10000 [mm] Item Specifications Pin No. Cable colour: Signal Yellow : TD+ M12 Straight Connector ...
  • Page 38 (5) Cable with communication connector (M12 - M12, Angle) Part number: EX9-AC 005 EN-PAPA Cable length (L) 500 [mm] 1000 [mm] 2000 [mm] 3000 [mm] 5000 [mm] 10000 [mm] Item Specifications Pin No. Cable colour: Signal Yellow : TD+ M12 Angle Connector ...
  • Page 39 ○For power supply connector (1) Cable with power supply connector Part number: EX500-AP0 1 0- S Connector specifications Straight Angle Cable length (L) 1000 [mm] 5000 [mm] EX500-AP0x0-S EX500-AP0x0-A Item Specifications Pin No. Cable colour: Signal 6 mm Cable O.D. Brown: 24 VDC (For valves) Nominal cross section AWG22...
  • Page 40 (2) Cable with power supply connector (SPEEDCON) Part number: PCA-140180 4 Cable length (L) 1500 [mm] 3000 [mm] 5000 [mm] Item Specifications Pin No. Cable colour: Signal Brown: 24 VDC (For valves) M12 Straight Connector (SPEEDCON) White : 0 V (For valves) 5 mm Cable O.D.

  • Page 41: Troubleshooting

    10. Troubleshooting The following shows the troubleshooting related the SI Unit. Table. 10-1 Troubleshooting related fieldbus communication Content Probable causes Checking methods and measures BF LED is ON, The SI Unit has no connection to Check the IO Controller and cable L/A LED is OFF Ethernet.
  • Page 42 Table. 10-3 Troubleshooting related SF LED and BF LED Content Probable causes Checking methods and measures SF LED and BF LED are The SI unit is in the process of a firmware alternately update. flashing.(1Hz) SF LED and BF LED are The SI unit failed to the firmware update.
  • Page 43 Revision history 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 http://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © 2021 SMC Corporation All Rights Reserved. No.EX※※-OMY0014...

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