CAME ZA3P Manual

KEY

This symbol shows which parts to read carefully.
This symbol shows which parts describe safety issues
This symbol shows which parts to tell users about.
The measurements, unless otherwise stated, are in millimeters.

DESCRIPTION

Multi-feature control panel for swing gates, with manageable limit-switches and slow-down speed adjusting.
The controldevices and accessories run on 24V.
The accessories must not exceed 20W overall.
All the connectionsare quick-fuse protected (see table).
Thecontrol board provides and controls the following functions:

• automatic closing following an opening command;
• pre-flashing by the movement indicator-light;
• obstruction detection when gate is not moving at any point;
• adjustmentof the connected operator's torque;
• opening finaljolt;
• fixed slow-down of 10 seconds with adjustable speed;
• manageable limit-switches:

The settable control modesare:

• opening/closing;
• opening/closing in maintained action;

Intended use

• partial opening;
• total stop.

The photocells, after detecting an obstruction, may trigger:

• reopening ifthe gate is closing;
• the closingor partial stop if it is opening;
• partial stop ifgate is opening.

Specific trimmers regulate:

• the automatic closing's intervention time;
• gearmotor M2's closing delay;
• the operating time.

You can also connect:

• gate-openwarning lights;
• cyclelights:
• electriclock.

Intended use

Any installation and/or use other than that specified in this manual is forbidden.

Technical data

Type	ZA3P
Protection rating (IP)	54
Power supply (V - 50/60 Hz)	230 AC
Absorption when idle (mA)	60
Max. power* (W)	750
Casing material	ABS
Operating temperature (°C)	-20 to +55
Insulation class
Storage temperature** (°C)	-25 to +70
Average life*** (cycles)	100000

(*) Overall power of the connected motors
(**) Before installing the product, keep it at room temperature where it has previously been stored or transported at a very high or very low temperature.
(***) The average product life is a purely indicative estimate. It applies to compliant usage, installation and maintenance conditions. It is also influenced by other factors, such as climatic and environmental conditions.

Fuse table

Dimensions

Description of parts

1. Connection terminals
2. Control board fuse
3. Fusefor control devices
4. Accessories fuse
5. Electric-lock fuse
6. LED programmazione
7. Radio code memorizing buttons
8. Time setting trimmer
9. Featuresselectors
10. AF radio frequency card slot
11. 24 V warningLED
12. Transformer
13. Condensers*

* Included in thepackage containing the 230 V FROG gearmotor. Connect them to the black cables (M1) and the red cables (M2), as set up on the card. if pairing with Ati, Fast, Ferni and Krono gearmotors, these remain unused (the condensers are connected internally).
Colour of thetransformer and condenser cables:

1. white;
2. red;
3. black;
4. orange;
5. purple;
6. light blue.

Cable type and minimum section

When operating at 230 V and outdoors, use H05RN-F-type cables that are 60245 IEC 57 (IEC) compliant; whereas indoors, use H05VV-F-type cables that are 60227 IEC 53 (IEC) compliant. For power supplies up to 48 V, you can use FROR 20-22 II-type cables that comply with EN 50267-2-1 (CEI).
For the Encoderuse 2402C 22AWG-type cables up to 30 m.
For a CRPconnection use UTP CAT5-type cables up to 1,000 m.
Use RG58cable up to 10 m long to connect the antenna.
If cable lengths differ from those specified in the table, establish the cable sections depending on the actual power draw of the connected devices and according to the provisions of regulation CEI EN 60204-1.
For multiple, sequential loads along the same line, the dimensions on the table need to be recalculated according to the actual power draw and distances. For connecting products that are not contemplated in this manual, see the literature accompanying said products

INSTALLATION

Tools and materials
Make sure you have all the tools and materials you will need for installing in total safety and in compliance with applicable regulations. The figure shows some of the equipment installers will need.

Fastening the control panel

1. Fasten the control panel in a protected area; use rounded cross head screws with maximum 6 mm diameter. maximum 6 mm diameter.
2. Perforate the punched holes.
   The holes have different diameters: 23, 29 and 37 mm.
   Be careful not to damage the control board inside the casing.
3. Enter the cable gland with the corrugated tubes for threading the electrical cables.

ELECTRICAL CONNECTIONS AND PROGRAMMING

Input voltage

Gearmotor

Warning and lighting devices

Command and control devices

Safety devices

Functions selection

Selector A

1. ON Automatic closing enabled (1 OFF-disabled);
2. ON "Open-stop-close-stop" with button (2-7) and radio-control (AF card fi tted) enabled;
   2 OFF"Open-close" with button (2-7) and radio control (AF card fi tted) enabled; 3 ON "Only open" and radio control (AF card fi tted) enabled (3 OFF-disabled);

4. ON Pre-fl ashwhen opening and closing enabled (4 OFF- disabled);
5. ON Obstruction detection enabled (5 OFF-disabled);
6. OFF "Maintainedaction" (excludes the radio control from functioning) disabled (6 ON - enabled);
7. ON Final jolt enabled; at each opening and closing command, the gate leaves jolt inwards for a second, to help release the electric lock connected to terminals 11-S. It is active only if the leaves are closed at the end of the operating time, or at the fi rst maneuver after powering up the system (7 OFF - disabled);
8. OFFTerminal CX enabled (8 ON - disabled);
9. ON Ten-second slow-down disabled (9 OFF - enabled );
10. ON Photocellstest enabled (10 OFF disabled).

Selector B

1. ON Limit switches enabled (1 OFF - disabled);
2. OFF CX withreclose while opening function;
   2 ON CX with partialstop function.

Trimmer adjusting

	OT = To set the operating time to a minimum of 10 seconds and a maximum of 120 seconds.
	ACT = To set the automatic closing time from a minimum of 1 second to maximum of 120 seconds.
	TR2M = To set the closing delay on Motor 2 from a minium of 0 seconds to a maximum of 15 seconds, and simultaneously the partial opening from a minimum of 0 seconds to a maximum of 30 seconds.

Adjusting slow-down speed
For adjusting the slow-down speed (perform procedures only when gate is stopped):

• set DIP-switch 6 to ON;
• by pressingCH 1, the red LEDwill show the set slow-down speed (see table);
• by againpressing CH 1 it shifts to the next speed;
• confirmthe choice by pressing CH2;
• resetDIP-switch 6 to OFF.

Adjusting the motor torque
To vary the motor torque, move the show faston to one of the four positions: 1 min., 4 max..

ENABLING THE RADIO CONTROL

Antenna and AF radiofrequency card

1. Connect the RG58 antenna-cableto the corresponding terminals.
2. Fit the radio-frequency card intothe slot on the control board AFTER CUTTING OFF THE MAINS POWER SUPPLY. N.B.: The control board recognizes the radiofrequency card only when it is powered up.

Memorization (max. 25 different transmitters)

CH1 = Channel for direct commands to a features of the gearmotor's control board ("open only / " open-close-invert" command or "open-stop-close-stop", depending on the selection made on DIP-switches 2 and 3).
CH2 = Channel for direct command to an accessory device connected to B1-B2.
Keep the CH1 button pressed on the control board (the LED will fl ash), send the code by pressing the transmitter's button, the LED will stay on to confi rm that the data has been saved. Do the same with the CH2 button, and associated it to another of the transmitter's buttons.

Totally cancelling the memory
Simultaneously keep pressed buttons CH1 and CH2 for over fi ve seconds; when the LED stays lit, all of the radio control will be cancelled.

FINAL OPERATIONS

Fastening the cover
Once the electrical connections and set up are done, fit the cover and fasten it using the supplied screws.
Before closing up the casing, check that the cable inlets are sealed to stop insects getting in and to prevent damp.

IMPORTANT SAFETY INSTRUCTIONS

WHEN INSTALLING
Follow all of these instructions as improper installation may lead to be hazardous to people.
Before continuing also read the general precautions for users included in the operator's package.

• This control panel is expressly designed to be assembled to partly-completed machinery or equipment so as to build machinery as regulated by European Directive 2006/42/CE. The final installation must conform to Directive 2006/42/CE and to any harmonized reference standards. Given these considerations, all operations provided in this manual must be performed by skilled, qualified staff.
• This product should only be used for the purpose for which it was explicitly designed. Any other use is dangerous. CAME S.p. A. is not liable for any damage caused by improper, wrongful and unreasonable use.
• Before installing the control panel, make sure that the guided part is in proper mechanical order, that it opens and closes properly and that it is balanced - otherwise, do not continue until you have first complied with all safety provisions.
• Make sure that people cannot be entrapped between the guided and fixed parts, when the guided part is set in motion.
• The control panel cannot automate any guided part that includes a pedestrian gate, unless the latter can be enabled only when the pedestrian gate is secured.
• Make sure the anchoring spot is clear of any potential impacts, that the anchoring surfaces are solid, and that suitable screws, wall plugs, and the such are used for the type of surface.
• Laying the cables, installation and testing must follow state-of-the-art procedures as dictated by regulations
• Check that the temperature ranges given and those of the location match.
• Demarcate the entire site to prevent unauthorized personnel to enter; especially children and minors.
• Use proper means of protection to prevent any mechanical hazards from people caught in the movement of the automated operator. Any residual risks must be highlighted by fitting pictograms, in clear view. These must then be explained to the end user of the machinery.
• Fit, in plain sight, the machine's ID plate when the installation is complete
• All command and control devices must be fitted so that they are clearly visible, at a proper safety distance from the maneuvering guidedpart and where they cannot be reached through said guided part.
• Unless we are talking about key-pad selectors, key-switch selectors, transponder selectors, and so on, the maintained-action control devices must be fitted at least 1.5 m above ground, where they cannot be reached by the general public.
• The manufacturer declines any liability if non-original parts are used. In which case the warranty will cease to be effective.
• All maintained-action switches that are connected to the control panel must be positioned so that the maneuvering area is completely visible from the switches, yet far enough away from any moving parts.
• Make sure that the operator has been properly adjusted and that any associated safety and protection devices, as well as the gearmotor's manual release, are working properly.
• If the power-supply cable is damaged, it must be replaced by the manufacturer or by the licensed technical-assistance center or by duly trained, skilled staff, to prevent any risks.
• During all phases of the installation make sure you have cut off the mains power source.
• The electrical cables must run through corresponding tubes or conduits to ensure suitable protection against mechanical damage and they must not come into contact with parts that could heat up during use.
• Make sure you have set up a suitable dual pole cut off device along the power supply that is compliant with the installation rules. It should completely cut off the power supply according to category III surcharge conditions.
• If the control panel is used for automating guided parts in residential settings, permanently fit the entrapmenthazard-warning signage, so that it is clearly visible or close enough to all command and control devices. After installing, make sure that the operator is properly adjusted and that the guided part, in case it touches any object that is 50 mm high off the ground, inverts its movement or that the object may easily be removed (for operators that have built-in anti-entrapment systems that depend on coming into contact with the lower edge of the guided part). Also make sure that the guided part does not extend onto any public pedestrian passages or onto the street.
• Store this manual inside the technical folder, along with the installation manuals of the other devices in the system. Remember to hand over to the end users all the operating manuals of the products that make up the final machinery.
  The product, in its original packaging supplied by the manufacturer, must only be transported in a closed environment (railway carriage, containers, closed vehicles).
  If the product malfunctions, stop using it and contact customer services at https://www.came.com/global/en/contact-us or via the telephone number on the website.
  The manufacture date is provided in the production batch printed on the product label. If necessary, contact us at https://www.came.com/global/en/contact-us.
  The general conditions of sale are given in the official CAME price lists.