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Summary of Contents for CAME ZLX24MA
- Page 1 FA01554-EN ZLX24MA ZLX24MR INSTALLATION MANUAL English...
- Page 2 fi nal installation to comply with the Machinery Directive (2006/42/EC) and with the reference harmonised technical standards are specifi ed in the general CAME product catalogue or on the website www.came.com. • Check that the temperature ranges given are suitable for the installation site.
- Page 3 • The electrical cables must pass through special pipes, ducts and cable glands in order to guarantee adequate protection against mechanical damage. • The electrical cables must not touch any parts that may overheat during use (such as the motor and transformer). • Before installation, check that the guided part is in good mechanical condition, and that it opens and closes correctly.
- Page 4 UNI EN ISO 14001 standard to ensure that the environment is respected and safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies. Simply follow these brief disposal guidelines: DISPOSING OF THE PACKAGING The packaging materials (cardboard, plastic, etc.) can be disposed of easily as solid urban waste, separated for recycling.
- Page 5 Description 801QA-0050 ZLX24MA - Multifunction control panel, with 230 VAC power supply, for 24 V swing gates with two leaves, with programming display and signalling, safety device self-diagnostics, adaptive speed and torque technology, BUS CXN, 2 safety inputs and memory space for up to 250 users.
- Page 6 Terminal boards for connecting micro limit switches and/ Terminal board for connecting the safety devices or encoders Memory Roll card connector Terminal board for connecting the gearmotor with Connector for CAME KEY encoder or with slowdown switch and electric lock Display Accessories fuse Programming buttons...
- Page 7 Optional accessories RLB battery charger board (002RLB) RGSM001 module (806SA-0010) SMA module (009SMA)
- Page 8 Size Cable types and minimum thicknesses Cable length (m) up to 20 from 20 to 30 Power supply 230 V AC 3G x 1.5 mm² 3G x 2.5 mm² 24 V AC/DC fl ashing beacon 2 x 0.5 mm² 2 x 0.5 mm² TX Photocells 2 x 0.5 mm²...
- Page 9 INSTALLATION Preparing the control panel...
- Page 10 Fastening the control panel DIN rail Standard...
- Page 11 ELECTRICAL CONNECTIONS Preparing the electrical cables Connect all wires and cables in compliance with the law. Use cable glands to connect the devices to the control panel. One of these must be used exclusively for the power supply cable.
- Page 12 Power supply Connecting to the mains (230/120 V AC - 50/60 Hz) F - Line fuse L - Phase N - Neutral Earth The strap used to fi x the cables is not supplied. Power supply output for accessories The output normally delivers 24 V AC. The output delivers 24 V DC (10+, 11-) when the batteries start operating, if they are installed.
- Page 13 10 - 5 24 AC/DC light 15 DC Do not connect anything other than CAME BUS accessories. Gearmotors M1 =Gearmotor delayed while opening M2 =Gearmotor delayed while closing Where there is only one gearmotor in the system, make the electrical connections on the gearmotor (M2).
- Page 14 Gearmotor with encoder E1 - E2 - M1 N1 ENC1 EB1+VB M2 N2 ENC2 EB2+VB FC2 FA2 F FC1 FA1 F FROG-A24E / FERNI / FERNI-V M1 N1 ENC1 EB1+VB M2 N2 ENC2 EB2+VB ATS / AXO / FTX / FAST-70 / AMICO / AXI...
- Page 15 M1 N1 ENC1 EB1+VB M2 N2 ENC2 EB2+VB STYLO-RME M1 N1 ENC1 EB1+VB M2 N2 ENC2 EB2+VB STYLO-ME...
- Page 16 Gearmotors with slowdown switches FC1 FA1 F FC2 FA2 F M1 N1 ENC1 EB1+VB M2 N2 ENC2 EB2+VB A3024N / A5024N E1 - E2 - M1 N1 ENC1 EB1+VB M2 N2 ENC2 EB2+VB FC1 FA1 F FC2 FA2 F FROG-A24...
- Page 17 Gearmotors without encoder M2 N2 ENC2 EB2+VB M1 N1 ENC1 EB1+VB...
- Page 18 Devices with BUS CXN system The CXN CAME system is a two-wire non-polarised communication BUS which allows you to connect up all compatible CAME devices. Connection to the BUS can be in a chain, star or mixed formation. Once the system has been wired, and after having set the address on each device, the function of each accessory can be confi...
- Page 19 Command and control devices STOP button (NC contact) Stop the gate and exclude automatic closing. Use a control device to resume movement. When the contact is being used, it must be activated during programming. Control device (NO contact) OPEN ONLY function When the [HOLD-TO-RUN] function is active, the control device must be connected during OPENING.
- Page 20 Signalling devices Flashing beacon It fl ashes when the operator opens and closes. Additional light It increases the light in the manoeuvring area. See [Additional light] function. Operator status warning light It notifi es the user of the operator status. See [Gate-open warning light] function.
- Page 21 Safety devices During programming, confi gure the type of action that must be performed by the device connected to the input. Connect the safety devices to the CX and/or CY inputs. If contacts CX and CY are not used, they must be deactivated during programming. DELTA photocells DELTA photocells Standard connection...
- Page 22 DXR - DLX photocell DXR - DLX photocell Standard connection Connection with safety test See [Safety devices test] function. 10 11 E E3 5 10 TS 2 CX CY 10 11 E E3 5 10 TS 2 CX CY 10 11 OUT 10 11 OUT 10 11 SY 10 11 SY...
- Page 23 PROGRAMMING Programming button functions ESC button The ESC button is used to perform the operations described below. Exit the menu Delete the changes Go back to the previous screen < > buttons The <> buttons are used to perform the operations described below. Navigate the menu Increase or decrease values ENTER button...
- Page 24 Diagrams showing leaf speed, slowdown and approach points Closing limit-switch Opening speed Opening limit-switch Closing speed Opening slowdown point Opening slowdown speed Closing slowdown point Closing slowdown speed Opening approach point Approach speed (fi xed) Closing approach point Invert-motion zone in case of obstructions Stop-motion zone in case of obstructions Graph showing speed curves during movement, slowdown and approach.
- Page 25 Without using slowdown space (slowdown space = 0) Opening or closing speed Approach speed (fi xed) Obstruction travel sensitivity Opening or closing limit-switch Opening or closing approach point Virtual encoder For gearmotors without an encoder or with the encoder deactivated, travel is managed using a VIRTUAL ENCODER. ALWAYS calibrate the travel, as with motors with an encoder.
- Page 26 CX input Associate a function with the CX input. CX input OFF (Default) C1 = Reopen while closing (photocells) C2 = Reclose while opening (photocells) C3 = Partial stop Only with [Automatic close] activated. C4 = Obstacle standby (photocells) C7 = Reopen while closing (sensitive edges) C8 = Reclose while opening (sensitive edges) C13 = Reopen while closing, with immediate stop once the obstruction has been removed, even if the gate is not...
- Page 27 Safety devices test Check that the photocells connected to the selected inputs are operating correctly, after each opening and closing command. To run the check, the photocells must be connected using the TS terminal as indicated in the “Safety devices” section.
- Page 28 Thrust Before every opening or closing manoeuvre, the leaves thrust inwards to release the electric lock. The command operates during opening or closing, depending on where the electric lock is active (see function [F17 electric lock]). Thrust OFF (Default) Electric lock Associate the electric lock release with a command.
- Page 29 M1 opening delay time It adjusts the delay with which the fi rst leaf must start the opening manoeuvre with respect to the second leaf. M1 open delay 1 to 10 seconds (Default 2) M2 closing delay time It adjusts the delay with which the second leaf must start the closing manoeuvre with respect to the fi rst leaf. M2 close delay 1 to 25 seconds (Default 2) Courtesy time...
- Page 30 Adjusting the partial opening This determines the partial opening percentage of the M2 leaf with respect to the total travel. 100% = Pedestrian opening Adjusting the partial 10% to 100% (Default 100%) opening Opening slowdown point for M1 Set the percentage of the total travel to be used for M1 opening slowdown. M1 opening slowdown OFF (Default) point...
- Page 31 Number of motors Set the number of motors that control the gate. Value 1 indicates that the M2 motor is being used Number of motors 2 (Default) Save data Save user data, timings and confi gurations to the memory device (memory roll). The function is displayed only when a memory roll card is inserted into the control board.
- Page 32 RIO ED T1 Associate one of the available functions with a wireless safety device. The function only appears if the RIO CONN interface board is present. RIO ED T1 OFF (Default) P0 = It stops the gate and excludes automatic closing. Use a control device to resume movement.
- Page 33 Type of limit switch Input operation for slowdown/ end-of-travel switches The function only appears for motors confi gured for this purpose. Type of limit switch OFF = Deactivated 2 = Slowdown (Default) 3 = Limit switch in open, slowdown in close Removing obstacles If an obstacle is detected via the AST control on the board or by a safety edge input, the [Remove obstruction] function inverts the gate leaf far enough to free the obstruction, then it stops.
- Page 34 Radio decoding Choose the type of radio coding for the transmitters enabled to control the operator. If you choose the type of radio coding for the transmitters [Rolling code] or [TW key block], any transmitters saved previously will be deleted. Radio decoding 1 = All decoding (default) 2 = Rolling code...
- Page 35 Parameter reset Restore factory confi guration, except for the type of motor, calibration, users and password. Parameter reset OFF (Cancel operation) ON (Run operation) Manoeuvre counter View the number of total or partial operator manoeuvres (after maintenance). The number of manoeuvres is the number shown multiplied by 100. Manoeuvre counter Tot = Number of total manoeuvres (Default) Par = Number of partial manoeuvres...
- Page 36 Photocell BUS <n> Associate a function with the photocell BUS <n> input. <n> is between 1 and 8 and corresponds to the address set on the photocell dip-switch B1-B8 Photocell BUS <n> OFF (Default) C1 = Reopen while closing (photocells) C2 = Reclose while opening (photocells) C3 = Partial stop Only with [Automatic close] activated.
- Page 37 ERROR MESSAGES Motor M1 calibration error Motor M2 calibration error Encoder signal not detected error Service test failure error Operating time error Consecutive obstacles detected during closing Consecutive obstacles detected during opening Maximum number of obstacles Motor supply voltage missing or insuffi cient Incompatible transmitter error Wireless system communication error Wireless system not confi...
- Page 40 CAME S.p.A. Via Martiri della Libertà, 15 31030 Dosson di Casier Treviso - Italy Tel. (+39) 0422 4940 Fax (+39) 0422 4941...
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