CAME ZLJ24 Installation Manual

Z series, control panel for 24v operators
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CONTROL PANEL FOR 24V OPERATORS
INSTALLATION MANUAL
ZLJ24
EN
English

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Summary of Contents for CAME ZLJ24

  • Page 1 CONTROL PANEL FOR 24V OPERATORS INSTALLATION MANUAL ZLJ24 English...
  • Page 2: Legend Of Symbols

    2.1 Intended use The ZLJ24 control panel is engineered to command 24V D.C. automation for swing gates of the Axo-Frog-Ferni-Fast series. The use of this product for purposes other than as described above and installation executed in a manner other than as instructed in this technical manual are prohibited.
  • Page 3: Main Components

    4.1 Dimensions, spans and anchoring holes (mm) 4.2 Main components 1 - Transformer 2 - Card fuse 3 - Accessories fuse 4 - Electrolock fuse 230V 230V 5 - Display 6 - Display lighting adjustment trimmer 7 - Memory roll card connector 8 - AF card connector 9 - R700 card connector 10 - Open contact error - warning LED...
  • Page 4: Installation

    5 Installation Installation must be carried out by expert qualified personnel and in full observance of regulations in force. 5.1 Preliminary checks Before installing do the following: • Check that the panel’s anchoring point is protected from possible blows, and that the anchoring surface is solid. Also check that the anchoring is done using the appropriate bolts, screws etc.;...
  • Page 5: Electrical Connections

    5) Snap the cover into place onto the hinges. Close it and fix it using the provided screws. 6) After the adjustments and settings, fix the cover using the provided screws. 6 Electrical connections 6.1 Cable and type and section Type Length of cable Length of cable...
  • Page 6 Signalling and Lighting devices Signal Flasher (socket rating: 24V - 25W max.) Flashes during opening Open gate indicator-light and closing phases. (socket rating: 24V - 3W max.). Turns on when the gate is ajar or open. It turns off when the gate is closed. Cycle lamp: (contact rating: 24V –...
  • Page 7 Gearmotor, mechanical stops M1 - 24V D.C. gearmotor featuring delayed action on opening M2 - 24V D.C. gearmotor featuring delayed action on closing FERNI FROG-A24 FERNI FROG-A24 F4024 F4024 M1 N1 E1 M2 N2 E2 2 FA1 FC1 FA2 FC2 Gearmotor, encoder M1 - 24V D.C.
  • Page 8 Confi gure either (N.C.) contacts CX, CY or CZ, DF with DFI connections input for EN 12978 compliant safety devices such monitor card as sensitive edges. See CX input functions in: - C7 «Open while closing», During gate closing, opening the contact causes inversion of movement until gate is fully open;...
  • Page 9 7 Programming 7.1 Description of display commands Lingua the <...> symbols on the display are for: Italiano -pointing out the currently, selected item The ESC key is for: The ENTER key is for: - exiting the menu; - entering the menu; - cancelling modifications.
  • Page 10: Menu Structure

    7.3 Menu structure <Deutsch> <English <Francais> > ENTER > > < > LANGUAGE > > <Italiano> <Espanol> > > ENTER < FUNCTIONS > > ENTER < Imp. > > See detailed functions on pages 19, 20 and 21 (the “ENCODER” function, appears only if ENTER <...
  • Page 11 ENTER < Turn on > <Autoclose> > > <No.Motors> ENTER <M1+M2> > <Disabled> > < M2 > > ENTER <Maintained Act> <Disabled> > <Motor type> ENTER Frog > > > < Turn on > FROG-J FERNI > <when close > >...
  • Page 12 7.4 Main menu < LANGUAGE > < FUNCTIONS > < ENCODER > English Press ENTER It appears only if selected from the “Config.” < TIMING ADJ. > for 1 second Section in the FUNCTIONS menu. < TEST MOT. > < INFO >...
  • Page 13 Obstacle detected: when motor is stopped (gate closed or after a total stop command) it prevents any movement if safety devices, such as photocells, detect any obstacles. < LANGUAGE > ANGUAG English <Obstacle Det.> Obstacle Det. FUNCTIONS Disabled < Disabled > Imp.
  • Page 14 Total Stop: this function stops the gate and consequently excludes any automatic closing cycle; for movement to resume, you need to use the keypad or transmitter. Insert safety device on [1-2]; Insert the safety device on [1 -2]; if unused, select “Deactivated” <...
  • Page 15 CZ input: safety contact input can take on the following functions: C1 (re-opening when closing), C2 (re-closing when opening), C3 (partial stop), C4 (obstacle stall), C7 (re-opening when closing, for sensitive edges), C8 (re-closing when opening, for sensitive edges) or, be deactivated. See safety devices on electrical connections. <...
  • Page 16 Endstop: configure the endpoints are normally closed or open contacts. N.B.: this function appears only if selected from the “Config.” function in the FUNCTIONS menu. < LANGUAGE > ANGUAG X 13 English < endstop > endstop FUNCTIONS < > Imp. Run endstop TIMING ADJ.
  • Page 17 B1-B2 output: setting contact B1-B2 to MONO-STABLE or BI-STABLE (switch) mode. X 17 < LANGUAGE > ANGUAG English < output B1-B2 > output B1-B2 FUNCTIONS Monostable < Monostable > Imp. Run output B1-B2 TIMING ADJ. < Bistable > USERS 7.7 Gate-Run Setting Menu Number of motors: setting the number of motors, either one or two, depending on the number of gate leaves installed on the system.
  • Page 18 % speed of deceleration: setting up the deceleration speed, expressed as a percentage between 50% and 100%. < LANGUAGE > ANGUAG English li h FUNCTIONS FUNCTIONS < low Down Spd > low Down Spd Imp. Run < > TIMING ADJ. low Down Spd USERS <...
  • Page 19 Deceleration time: gate leaf deceleration time before each endpoint. The time can be set anywhere between 0” to 30”. N.B.: this function only appears if the decelerations and Fcap-RallCh. are selected. < LANGUAGE > ANGUAG English li h FUNCTIONS FUNCTIONS <...
  • Page 20 Encoder Deceleration: this activates the opening and closing deceleration starting points. FUNCTIONS Imp. Run < Slow run Enc > Slow run Enc < > ENCODER TIMING ADJ. Slow run Enc USERS < > INFO M1 opening deceleration%: this adjusts the (M1) first motor’s deceleration starting point before the opening endpoint. The deceleration starting point is calculated as a percentage (from 1% to 40% of a full gate run).
  • Page 21 M2 closing deceleration %: this adjusts the (M2) second motor’s deceleration starting point before the closing endpoint. The deceleration starting point is calculated as a percentage (from 1% to 40% of a full gate run). See illustration on page 28. N.B.: this function appears only if it is activated in the “decel.
  • Page 22 7.8 Time setting menu Automatic closing: to set the waiting time when gate is in the open position. Once this time is elapsed, the gate closes automatically. The waiting time can be set to between 0” and 300”. Imp. Run ENCODER A.C.
  • Page 23 M2 delayed closing: the waiting time of the (M2) second gate leaf, unlike the (M1) first one, after each closing command. the waiting time can be set to between 0” and 60”. Imp. Run ENCODER < Cl. Delay M2 > Cl.
  • Page 24 Slow down time: the gate leaf’s deceleration time before every endpoint. The time can be set to between 0” and 30”. N.B.: this function only appears if the decelerations are selected. Imp. Run ENCODER < Slow down time > Slow down time <...
  • Page 25 Related Function: to change the function assigned to the user. Choose User < Related Func > FUNCTIONS < 001:--001-- > Imp. Run ENCODER Choose User USERS < 002:--002-- > INFO See detailed description on TEST MOT. TEST MOT. page 27 Remove user: to remove an exisiting user.
  • Page 26 Version > fw : 1.0 Imp. Run < Standby Msg. > ENCODER < System Reset > USERS INFO - WWW.CAME. IT ZM3E TEST MOT. TEST MOT. 7.11 Motor test menu FUNCTIONS Imp. Run Gate leaf opening Gate leaf opening run...
  • Page 27 7.12 Decoding card Connect the required (R700, AF43S cards) to insert, change, remove and command the operator via transmitter, card or transponder. Insert the memory roll to save and load all setting including users registered by another card. R700 Card R700 CANCELLI AUTOMATICI LT001...
  • Page 28 7.13 Inputting users 1) From the Users 2) Select “ confirm menu, select “Add Add User (yes)” and press Add User User”. ENTER key to confirm. Press ENTER to confirm? (yes) confirm. 3) Choose which function to assign to 4) ..will ask to input Related Func.
  • Page 29 7.15 Changing code 1) From the Users menu, choose Mod. Code Choose User “Mod. Code”. 2) Choose the user 001:--U001-- Press ENTER to name for which you Choose User confirm. wish to change the 002:--U002-- code and press ENTER to confirm. 3) ..
  • Page 30 7.17 Gate run calibration N.B. before calibrating the gate run, check that the manoeuvring area is free of any obstacles and check the proper direction of rotation of the gearmotors. (para. 7.11) 1) From the Encoder 2) Select “confirm menu, select “Set (yes) and press ENTER Encoder”.
  • Page 31: Demolition And Disposal

    Please continue our efforts to protect the environment—which CAME considers one of the cardinal elements in the development of its Please continue our efforts to protect the environment—which CAME considers one of the cardinal elements in the development of its operational and market strategies—simply by observing brief recommendations as regards...
  • Page 32 (+33) 4 91 60 69 05 (+49) 71 5037830 (+49) 71 50378383 CAME Automatismos S.a. CAME Automatismos S.a. CAME Americas Automation Llc CAME Americas Automation Llc C/juan De Mariana, N. 17-local 1560 Sawgrass Corporate Pkwy, 4th Floor 28045 Madrid -...

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