CAME ZLJ24 Installation Manual
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CAME ZLJ24 Installation Manual

Control panel for 24 v gearmotors
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Control panel for 24 V gearmotors
FA01315-EN
ZLJ24
ZLJ24Z
INSTALLATION MANUAL
EN
English

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Summary of Contents for CAME ZLJ24

  • Page 1 Control panel for 24 V gearmotors FA01315-EN ZLJ24 ZLJ24Z INSTALLATION MANUAL English...
  • Page 2 Machinery Directive (2006/42/EC) and with the reference harmonised technical standards are specified in the general CAME product catalogue or on the website www.came.com. • Check that the temperature ranges given are suitable for the installation site.
  • Page 3 • The electrical cables must pass through special pipes, ducts and cable glands in order to guarantee adequate protection against mechanical damage. • The electrical cables must not touch any parts that may overheat during use (such as the motor and transformer). • Before installation, check that the guided part is in good mechanical condition, and that it opens and closes correctly.

  • Page 4: Dismantling And Disposal

    UNI EN ISO 14001 standard to ensure that the environment is respected and safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies. Simply follow these brief disposal guidelines: DISPOSING OF THE PACKAGING The packaging materials (cardboard, plastic, etc.) can be disposed of easily as solid urban waste, separated for recycling.
  • Page 5 002ZLJ24Z Multifunction control panel for swing gates with two leaves. Graphic programming display and signalling and self-diagnostics using safety devices. Technical data MODELS ZLJ24 Motor power supply (V) 24 DC Board power supply (V) 24 AC Standby consumption (W) Power (W) Transformer thermal protection (°C)

  • Page 6: Description Of Parts

    Description of parts Transformer Terminal board for connecting the limit switches Power LED Terminal board for connecting control and safety devices Display Terminal board for connecting the gearmotor Programming buttons Terminal board for connecting the encoder Trimmer to adjust the display lighting Power supply terminal board Programming status warning LED Line fuse...
  • Page 7 Size Cable types and minimum thicknesses Cable length (m) up to 20 from 20 to 30 Power supply 230 V AC 3G x 1.5 mm² 3G x 2.5 mm² 24 V AC/DC flashing beacon 2 x 0.5 mm² 2 x 0.5 mm² TX Photocells 2 x 0.5 mm²...

  • Page 8: Installation

    INSTALLATION Preparing the control panel Separate the control-panel parts. Assemble the pressure hinges. Insert the hinges into the box (either on the left or the right) and fasten them using the screws and washers supplied. The hinges slide to rotate. Drill the pre-marked holes.
  • Page 9 Fastening the control panel Drill the fixing points of the control panel in a protected area. Fasten the base using screws and plugs. Use Phillips round head screws (maximum diameter 6 mm). Insert the cable gland with the corrugated tubes for threading the electrical cables...

  • Page 10: Electrical Connections

    ELECTRICAL CONNECTIONS Preparing the electrical cables Connect all wires and cables in compliance with the law. Use cable glands to connect the devices to the control panel. One of these must be used exclusively for the power supply cable. 230V 230V 24 12 0 24 12 0...

  • Page 11: Power Supply

    Power supply Connecting to the mains (120/230 V AC - 50/60 Hz) Power supply output for accessories The output normally delivers 24 V AC. The output delivers 24 V DC when the batteries start operating, if they are installed. The sum of the power draw for the connected accessories must not exceed 50 W. Connection for the 12 V AC electric lock - 15 W max.
  • Page 12 Gearmotor with limit switch Gearmotor delayed while opening Gearmotor delayed while closing M1 N1 E1 M2 N2 E2 2 FA1 FC1 FA2 FC2 Gear motor with encoder Gearmotor delayed while opening Gearmotor delayed while closing M1 N1 E1 M2 N2 E2 AMICO-AXO-FROG-J-MYTO-ATS M1 N1 E1 + E - M2 N2 E2 + E - F4000-FAST-FERNI-FROG...
  • Page 13 Command and control devices STOP button (NC contact) Stop the gate and exclude automatic closing. Use a control device to resume movement. If the contact is not used, it must be deactivated during programming. Control device (NO contact) OPEN ONLY function When the [HOLD-TO-RUN] function is active, the control device must be connected during OPENING.

  • Page 14: Signalling Devices

    Signalling devices Flashing beacon It flashes when the operator opens and closes. Additional light It increases the light in the manoeuvring area. Operator status warning light It notifies the user of the operator status. 10 11 TS E ES 1 2 3 3P 4 5 7 CX CY CZ Safety devices During programming, configure the type of action that must be performed by the device connected to the input.
  • Page 15 DIR / DELTA-S photocells DIR / DELTA-S photocells Standard connection Connection with safety test See safety test function. 10 11 TS E ES 1 2 3 3P 4 5 7 CX CY CZ 10 11 TS E ES 1 2 3 3P 4 5 7 CX CY CZ 2 TX C NC TX 2 2 TX C NC...

  • Page 16: Getting Started

    PROGRAMMING Programming button functions ESC button The ESC button is used to perform the operations described below. Exit the menu Delete the changes Go back to the previous screen < > buttons The <> buttons are used to perform the operations described below. Navigate the menu Increase or decrease values ENTER button...
  • Page 17 Automatic closure Activate automatic closing. [FUNCTIONS] [Automatic close] [Deactivated] [Activated] (Default) Hold-to-run With the function active, the operator opening movement (command 2-3) or closing movement (command 2-4) is interrupted when the control device is released. When the function is active, it excludes all other control devices. [FUNCTIONS] [Hold-to-run] [Deactivated] (Default)
  • Page 18 Total stop Stop the gate and exclude automatic closing. Use a control device to resume movement. [FUNCTIONS] [Total stop] [Deactivated] [Activated] (Default) CX input Associate a function with the CX input. [FUNCTIONS] [CX Input] [Deactivated] [C1] = Reopen while closing (Photocells) (Default) [C2] = Reclose while opening (Photocells)

  • Page 19: Limit Switch

    CZ input Associate a function with the CZ input. [FUNCTIONS] [CZ input] [Deactivated] [C1] = Reopen while closing (Photocells) (Default) [C2] = Reclose while opening (Photocells) [C3] = Partial stop Only with [Automatic close] activated. [C4] = Obstacle standby (Photocells) [C7] = Reopen while closing (sensitive edges) [C8] = Reclose while opening (sensitive...
  • Page 20 Command 2-7 Associate a command with the device connected to 2-7. [FUNCTIONS] [Command 2-7] [Open-Close](Default) [Op. Stop Cl.] Command 2-3P Associate a command to the connected device on 2-3P. [FUNCTIONS] [Command 2-3P] [Partial] The degree of opening of the leaf is set with the [Part.
  • Page 21 Removing obstacles If an obstacle is detected by the sensitive edge or by the amperometric sensor on the electronic board, movement is inverted to create a space sufficient to clear the obstacle. If this function is off, the movement is inverted and until the limit-switch is reached. [FUNCTIONS] [Remove obstacle] [Deactivated] (Default)
  • Page 22 Amperometric sensitivity This function only appears if the [Encoder] function is deactivated. With the function deactivated, the leaves stop if an obstacle is detected. Manage the sensitivity of obstacle detection. Depending on the parameter set in the [Config] function, there are different possible operations in the event of an obstacle. [Time limit switch] - it stops the gate leaves during a manoeuvre.
  • Page 23 Opening slowdown point for M1 Set the opening slowdown starting point for M1 (percentage of the total travel). This function appears only if the [Enc. Slow.] function is active. [ENCODER] [M1 Slow. OP. %] From 1% to 60% (Default 10%) This function appears only if the [ENCODER] parameter is activated from the [Config] function...
  • Page 24 Opening approach point for M1 Set the opening approach starting point for M1 (percentage of the total travel). [ENCODER] [M1 Appr. OP. %] From 1% to 15% (Default 15%) This function appears only if the [ENCODER] parameter is activated from the [Config] function Opening approach point for M2 Set the opening approach starting point for M2 (percentage of the total travel).
  • Page 25 The operation can be carried out by using a transmitter or another control device. The boards that manage the control devices (AF - R700 - R800) must be inserted into the connectors. Download the LIST OF REGISTERED USERS form from the docs.came.com portal by typing in L20180423. [USERS]...
  • Page 26 Edit code Modify the code of a command associated to a user. [USERS] [Edit code] Associated function Associate a function with the user. [USERS] [Associated Func.] [2-7] (Step-by-step or sequential control) [Open] [B1-B2] [2-3P] (Pedestrian or partial opening) Remove user Remove one of the registered users.
  • Page 27 Display the number of completed manoeuvres. [INFO] [No. runs] Initial message Change the initial message. [INFO] [Initial msg] [WWW.CAME.COM] (Default) Press ENTER to change the initial message. Use the ENTER key to move the cursor forwards. Use the ESC key to move the cursor backwards.
  • Page 28 Password Set a 4-digit password to access the main menu. [Password] [Confirm? (no)] [Confirm? (Yes)] Use the arrows to select a number. Press ENTER to confirm. Enter the password again. Change password Change the password. [Password] [Change PSW] [Confirm? (no)] [Confirm? (Yes)] Use the arrows to select a number.

  • Page 29: Error Messages

    ERROR MESSAGES Encoder - ERROR The Encoder is disconnected. The Encoder is broken. Error! The Encoder is disconnected. The Encoder is broken. Safety test - ERROR The photocells are not correctly connected or configured. Limit-switch - ERROR Malfunctioning limit-switch contacts. Operating time - ERROR Finished the maximum work time set.

  • Page 30: Final Operations

    FINAL OPERATIONS...
  • Page 32 CAME S.p.A. Via Martiri della Libertà, 15 31030 Dosson di Casier Treviso - Italy Tel. (+39) 0422 4940 Fax (+39) 0422 4941...

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