CAME ZM3E Installation Manual

CAME ZM3E Installation Manual

For 230 v gearmotors
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Control panel for 230 V gearmotors
FA01317-EN
ZM3E
ZM3EC
ZM3EP
INSTALLATION MANUAL
EN
English

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Summary of Contents for CAME ZM3E

  • Page 1 Control panel for 230 V gearmotors FA01317-EN ZM3E ZM3EC ZM3EP INSTALLATION MANUAL English...
  • Page 2 fi nal installation to comply with the Machinery Directive (2006/42/EC) and with the reference harmonised technical standards are specifi ed in the general CAME product catalogue or on the website www.came.com. • Check that the temperature ranges given are suitable for the installation site.
  • Page 3 • The electrical cables must pass through special pipes, ducts and cable glands in order to guarantee adequate protection against mechanical damage. • The electrical cables must not touch any parts that may overheat during use (such as the motor and transformer). • Before installation, check that the guided part is in good mechanical condition, and that it opens and closes correctly.
  • Page 4: Dismantling And Disposal

    UNI EN ISO 14001 standard to ensure that the environment is respected and safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies. Simply follow these brief disposal guidelines: DISPOSING OF THE PACKAGING The packaging materials (cardboard, plastic, etc.) can be disposed of easily as solid urban waste, separated for recycling.
  • Page 5 002ZM3EP Multifunction control panel for swing gates with two leaves. Graphic programming display and signalling and self-diagnostics using safety devices. Technical data MODELS ZM3E ZM3EC ZM3EP Power supply (V - 50/60 Hz) 230 AC 230 AC...
  • Page 6: Description Of Parts

    Description of parts Transformer Terminal board for connecting the keypad selector Capacitors * Terminal board for connecting the antenna Control board fuse Terminal board for B1-B2 output Accessories fuse Terminal board for connecting the limit switches Terminal board for connecting the RGP1 module Terminal board for connecting the transponder selector Electric-lock fuse switch...
  • Page 7 Only for ZM3EC STOP button OPENING button CLOSING button SAFETY LOCK knob Size ZM3E ZM3EC ZM3EP...
  • Page 8 Cable types and minimum thicknesses Cable length (m) up to 20 from 20 to 30 Power supply 230 V AC 3G x 1.5 mm² 3G x 2.5 mm² 24 V AC/DC fl ashing beacon 2 x 0.5 mm² 2 x 0.5 mm² TX Photocells 2 x 0.5 mm²...
  • Page 9: Installation

    INSTALLATION Preparing the control panel Separate the parts of the control panel. Assemble the pressure hinges. Insert the hinges into the box (either on the left or the right) and fasten them using the screws and washers supplied. The hinges slide to rotate. Drill the pre-marked holes.
  • Page 10 Fastening the control panel Drill the fi xing points in the control panel in a protected area. Fasten the base using screws and plugs. Use Phillips round head screws (maximum diameter 6 mm). Insert the cable gland with the corrugated tubes for threading the electrical cables...
  • Page 11: Electrical Connections

    ELECTRICAL CONNECTIONS Preparing the electrical cables Connect all wires and cables in compliance with the law. Use cable glands to connect the devices to the control panel. One of these must be used exclusively for the power supply cable.
  • Page 12: Power Supply

    Power supply Connecting to the mains (120/230 V AC - 50/60 Hz) Power supply output for accessories The output normally delivers 24 V AC. The output delivers 24 V DC when the batteries start operating, if they are installed. The sum of the power draw for the connected accessories must not exceed 50 W. Connection for the 12 V AC electric lock - 15 W max.
  • Page 13 Gearmotor with limit switch Gearmotor delayed while opening Gearmotor delayed while closing U V W X Y E E3 2 FA1 FC1 FA2 FC2 Gear motor with encoder Gearmotor delayed while opening Gearmotor delayed while closing U V W X Y E E3 + E - + E - ENCODER M1 ENCODER M2 Green cable...
  • Page 14 Command and control devices STOP button (NC contact) This stops the gate and excludes automatic closing. Use a control device to resume movement. If the contact is not used, it must be deactivated during programming. Control device (NO contact) OPEN ONLY function When the [HOLD-TO-RUN] function is active, the control device must be connected during OPENING.
  • Page 15: Signalling Devices

    Signalling devices Flashing beacon It fl ashes when the operator opens and closes. Additional light It increases the light in the manoeuvring area. Operator status warning light It notifi es the user of the operator status. U V W X Y E E3 10 11 ES TS 1 2 3 3P 4 5 Safety devices During programming, confi...
  • Page 16 DIR / DELTA-S photocells DIR / DELTA-S photocells Standard connection Connection with safety test See safety devices test function. 10 11 ES TS 1 2 3 3P 4 5 7 CX CY CZ 10 11 ES TS 1 2 3 3P 4 5 7 CX CY CZ 2 TX C NC TX 2 2 TX C NC...
  • Page 17: Getting Started

    PROGRAMMING Programming button functions ESC button The ESC button is used to perform the operations described below. Exit the menu Delete the changes Go back to the previous screen < > buttons The <> buttons are used to perform the operations described below. Navigate the menu Increase or decrease values ENTER button...
  • Page 18 Automatic closure Activate automatic closing. [FUNCTIONS] [Automatic close] [Deactivated] [Activated] (Default) Hold-to-run With the function active, the operator opening movement (command 2-3) or closing movement (command 2-4) is interrupted when the control device is released. When the function is active, it excludes all other control devices. [FUNCTIONS] [Hold-to-run] [Deactivated] (Default)
  • Page 19 Total stop This stops the gate and excludes automatic closing. Use a control device to resume movement. [FUNCTIONS] [Total stop] [Deactivated] [Activated] (Default) CX input Associate a function with the CX input. [FUNCTIONS] [CX input] [Deactivated] [C1] = Reopen while closing (Photocells) (Default) [C2] = Reclose while opening (Photocells) [C3] = Partial stop Only with [Automatic close] activated.
  • Page 20 Lock Associate the electric lock release with a command. [FUNCTIONS] [Lock] [Deactivated] (Default) [Close] [Open] [Open-Close] Confi gurations Confi gure slowdowns and limit switches. [Slow.] and [Op.LS-Cl.Slow.] must be confi gured with the [Slow. T.]. [FUNCTIONS] [Confi g] [Slow.] = Slowdown during opening and closing [Op.LS-Cl.Slow.] = Opening limit-switch and closing slowdown.
  • Page 21 B1-B2 output Confi gure the contact. [FUNCTIONS] [Output B1-B2] [Monostable] (Button) [Bistable] (Switch) (Default) Slowdown speed Set the slowdown speed. [FUNCTIONS] [Slow. speed] Number of motors Set the number of motors that control the gate. [FUNCTIONS] [No. motors] [M1+M2] (Default) [M2] Motor type Set the type of gearmotor installed.
  • Page 22 Removing obstacles If an obstacle is detected by the sensitive edge or by the amperometric sensor on the electronic board, movement is inverted to create a space suffi cient to clear the obstacle. If this function is deactivated, the motion is inverted until the limit-switch is reached. [FUNCTIONS] [Remove obstacle] [Deactivated] (Default)
  • Page 23 Closing slowdown point for M1 Set the closing slowdown starting point for M1 (percentage of the total travel). This function appears only if the [Enc. Slow.] function is active. [ENCODER] [M1 Slow. CL %] From 1% to 60% (Default 10%) This function appears only if the [ENCODER] parameter is activated from the [Confi...
  • Page 24 Opening approach point for M2 Set the opening approach starting point for M2 (percentage of the total travel). [ENCODER] [M2 Appr. OP. %] From 1% to 15% (Default 15%) This function appears only if the [ENCODER] parameter is activated from the [Confi g] function Travel calibration Start the travel self-learning.
  • Page 25 Electric lock time Adjust the electric lock release time after an opening or closing command. [SET TIME] [Lock time] from 1 to 5 seconds (Default 2 seconds) Thrust time Adjust the gearmotor closing thrust time after an opening or closing command. [SET TIME] [Thrust T.] from 1 to 10 seconds (Default 1 second)
  • Page 26 Remove user Remove one of the registered users. [USERS] [Delete user] Remove all Remove all registered users. [USERS] [Delete all users] [Confi rm? (No)] [Confi rm? (Yes)] Sensor type Set the type of control device. [USERS] [SENSOR] [Keypad] (Default) [Transponder] Save memory Save the system users and settings in the Memory Roll.
  • Page 27 Initial message Change the initial message. [INFO] [Initial msg] [WWW.CAME.COM] (Default) Press ENTER to change the initial message. Use the ENTER key to move the cursor forwards. Use the ESC key to move the cursor backwards. Use the arrows to select a letter or a number.
  • Page 28 Change password Change the password. [Password] [Change PSW] [Confi rm? (No)] [Confi rm? (Yes)] Use the arrows to select a number. Press ENTER to confi rm. Enter the password again. Remove password Remove the password. [Password] [Delete PSW] [Confi rm? (No)] [Confi...
  • Page 29: Error Messages

    ERROR MESSAGES Encoder - ERROR The Encoder is disconnected. The Encoder is broken. Error! The Encoder is disconnected. The Encoder is broken. Safety test - ERROR The photocells are not correctly connected or confi gured. Limit-switch - ERROR Malfunctioning limit-switch contacts. Operating time - ERROR Finished the maximum work time set.
  • Page 30: Final Operations

    FINAL OPERATIONS...
  • Page 32 CAME S.p.A. Via Martiri della Libertà, 15 31030 Dosson di Casier Treviso - Italy Tel. (+39) 0422 4940 Fax (+39) 0422 4941...

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