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FOUR POST LIFT Model:PRO-12SX,PRO-12ASX △ DANGER Read the entire contents of this manual before using this product. Failure to follow instructions and safety precautions could result in serious injury or even death. Make sure all other Cargo Claims operators also read this manual. Keep this...
CONTENTS PROFILE ..........................1 IMPORTANT SAFETY INSTRUCTIONS ................ 3 I. PRODUCT FEATURES AND SPECIFICATIONS ............ 5 II. INSTALLATION REQUIREMENT ................6 III. INSTALLATION STEPS ..................... 8 IV. EXPLODED VIEW ...................... 28 V. TEST RUN ........................35 VI. OPERATION INSTRUCTIONS ................36 VII.
PROFILE The four post lift is a commonly used vehicle repair and maintenance tool that uses a hydraulic system that can lift the car up to a certain height so that the vehicle can be placed in a suitable position for inspection and repair. Car lifts can be divided into pneumatic and electric, which have the characteristics of safe and reliable, simple structure and quick installation.
IMPORTANT SAFETY INSTRUCTIONS In order to properly maintain your product and ensure operator safety, it is the responsibility of the product owner to read and follow these instructions! 1. Ensure product installation complies with all applicable local regulations and rules, such as Occupational Safety and Health Administration regulations and electrical codes.
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16. Maintain with care. Keep the machine clean for better and safer operation. Perform proper lubrication and maintenance procedures according to the manual. Keep handles or buttons clean, dry, and free of oil. 17. Stay alert. Use common sense to observe what you are doing and stay alert. 18.
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B. Equipment storage and installation requirements. 1.Store the equipment in a dry, non-moldy, non-flammable environment. 2.The lift is generally approved for indoor installation and use. If need outdoor installation, the optional motor protect cover is required. 3.When installing the device, take safety precautions according to the instructions to avoid device damage.
E. AIR SUPPLY Air pressure requirement: 0.8Mpa, air line size ¢8×¢6 and ¢6×¢4. F. POWER SUPPLY 1. You are required to use a licensed and qualified electrician for the installation process. 2. The power supply capacity must be more than 2.0HP, with a cord larger than 12AWG, and must be properly grounded.
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4. Loose the screws of the upper package stand, take off the off-side platform, take out the parts inside the power side platform, then remove the package stand. Move aside all the parts to the installation position and check the parts according to parts list (See Fig. 9, Fig.10). PRO-12SX Fig.9...
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PRO-12ASX Fig.10 6. Check the parts of parts box according to the parts box lift . (See Fig. 11). Fig.11...
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7. Check the parts of the parts bag according to the parts bag list (See Fig. 12). PRO-12SX Parts Bag(1) PRO-12ASX Parts Bag(1) Parts Bag(2) Fig.12...
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Use a carpenter’s chalk line to establish installation layout (see Fig.13) . Place the posts according to the installation dimension. Note: Reserve space front and behind the installation site. Car in Use a carpenter’s chalk line to establish installation layout Fig.13 Model PRO-12SX 196-3/4” 132-1/8” 237” PRO-12ASX...
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D. Install cross beams (See Fig.15 & 16). Window towards inward Fig.14 Fig.15...
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E. Fix anchor bolts. 1. Prepare the anchor bolts (See Fig. 16). Lock washer Flat Washer Fig.16 2. Using the prescribed rotary hammer drill, and drill all the anchor holes and install the anchor bolts. Do not tighten the anchor bolts (See Fig. 17). Note: Anchor bolts driven into the ground at least 4”.
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2. Install safety ladders (See Fig. 19). This height for four threaded rod of safety ladders should be the same. Safety ladder pass through the hole of the top plate, then tighten the two nuts Fig.19 G. Put the cross beams at the same height (See Fig. 20). All 4 safety devices on crossbeams should be locked at...
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H. Install power-side platform. 1. Put the power-side platform upon the cross beams by forklift or manual, offset the cross beams to the outside till the pulleys of both platforms can set up into the cross beam (See Fig.21,22), Install the power-side platform and screw up the bolts (See Fig.23) .
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I. Assembly offside platform and slider block, (See Fig. 24) check the plumb ness of columns with level, adjusting with the shims if not, and then tighten the anchor bolts (See Fig. 25). Check the plumbness of columns with level bar, adjust with the shims if necessary.
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J. Illustration for cable installation (See Fig. 26). 1. Pass through the cables from the platform to the columns according to the number of the cables. Cables Installation Fig.26 ○ ○ ○ ○ Cable Length ” ” ” ” 146-5/8 398-5/8 209-5/8 335-3/8...
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2. The cable pass through the cross beam to top plate of columns and be screwed with cable nuts (See Fig. 27, 28), then install the cable limit pin. (See Fig. 29) Pass the cable through top plate Pass the cable through between the and tighten with cable nut.
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K. Install oil-water separator, manual control air valve and power unit (See Fig. 33) Air Direction of Oil-water Separator The side marking “ P” on the air valve is Air Input. direction Air Flow Direction Fig.33...
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L. Install hydraulic system. Note: Oil hoses and oil return pipe connected to oil cylinder must be passed above the cable and cylinder inlet port must swing upward to avoid the oil hose and oil return pipe scratched by cable. Oil and air lines through the clamp...
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M. Install air-line system 1. Connect the front and rear cross beam with φ6*φ4 black air line (the actual length of air line can be cut by user) (See Fig.38) 2. Use scissors to cut off the φ6*φ4 black air line from the middle between two retainers, and then connect to the T fitting.
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8. Connecting Oil-water separator and Manual control air valve using air line (See Fig. 41) . Oil-water separator Connect Oil-water separator and Manual control air valve using black air line 8*6 Manual control air valve Black air line 8*6 Fig.41 5.
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N. Install Electrical System Connect the power source on the data plate of Motor. Note: For the safety of operators, the power wiring must contact the floor well. Single phase motor (See Fig. 43) Connect the two power supply wire (fire wire L1 and L3) to terminals of AC contactor marked L1, L3 respectively.
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Q. Install stop plate, turnplate adjusting block, limit rod and lock plate.(See Fig. 46) After install the turnplate cover and adjustable blocks, install the limit rod. Install stop Plate Fig.46 Install the lock plate to the off side platform with M8*20 hex bolt and nylok nut.
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4.3 Power Unit Explosive View Guard Coil Oil Return Port Relief Valve Release Valve Throttle Valve Check Valve Oil Outlet Port Release Valve Handle Fig.51 4.3.1 Adjust the lower speed Adjust the lower speed of the lift according to demand: Turn the Throttle Valve in clockwise direction to decrease the lower speed, or increase the speed in counterclockwise direction.
V. TEST RUN 1. Fill the reservoir with approximately 11 L Hydraulic Oil (Note: In consideration of Power Unit’s durability,please use Hydraulic Oil 46#). Press button UP, the Cables will be strained. Check whether the Cables match the Pulley. Make sure the Cables are not across. 3.
VI. OPERATION INSTRUCTIONS To lift vehicle Keep clean of environment near the lift; Ensure the air source switch is activated, drive vehicle to the platform and apply the brake. Turn on the power and press the button UP, raise the lift to the working position; Note: make sure the vehicle is steady when the lift is raised.
VII. MAINTENANCE SCHEDULE Monthly: Re-torque the anchor bolts to 150Nm; Lubricate cable with lubricant; Check all cable connection, bolts and pins to insure proper mounting; Make a visual inspection of all hydraulic hoses/lines for possible wear or leakage; Lubricate all Rollers, Safety devices with 90wt. gear oil or equivalent. Note: All anchor bolts should take full torque.
VIII. TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Start Button does not work 1. Replace start button 2. Wiring connections are not in good condition 2. Repair all wiring connections Motor does 3. Motor burned out 3.Repair or replace motor not run 4.
IX. CAR LIFT SAFETY TIPS Put this safety tips in a place where you can always alert the operator. Please reference to the lift manufacturer’s manual for specific information about the lift. Check the lift daily. If the machine breaks down or has damaged parts, do not operate, and use original equipment parts to repair.
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