AMGO Hydraulics OHX-10 Installation And Service Manual

AMGO Hydraulics OHX-10 Installation And Service Manual

Two post lift
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TWO POST LIFT
Model: OHX-10/OHX-10H

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Summary of Contents for AMGO Hydraulics OHX-10

  • Page 1 Original TWO POST LIFT Model: OHX-10/OHX-10H...
  • Page 2: Table Of Contents

    CONTENTS Product Features and Specifications ..........1 Installation Requirement .............5 Steps of Installation ..............6 Exploded View ................32 Test Run ...................41 Operation Instruction ..............43 Maintenance ................44 Trouble Shooting ...............45 ................45 Lift disposal...
  • Page 3: Product Features And Specifications

    I. PRODUCT FEATURES AND SPECIFICATIONS CLEAR-FLOOR DIRECT-DRIVED MODEL FEATURES Model OHX-10 (See Fig. 1) · Direct-drived design, minimize the lift wear parts and breakdown ratio · Dual hydraulic cylinders, designed and made as USA standards, utilizing oil seal in cylinder ·...
  • Page 4 Model OHX-10H (See Fig. 2) · Direct-drived design, minimize the lift wear parts and breakdown ratio · Dual hydraulic cylinders, designed and made as USA standards, utilizing oil seal in cylinder · Self- lubricating UHMW Polyethylene sliders and bronze bush ·...
  • Page 5 Arm Swings View Car in Fig. 3...
  • Page 6 Swing and extending the arms to the lifting point of vehicle Fig. 4...
  • Page 7: Installation Requirement

    II. INSTALLATION REQUIREMENT A. TOOLS REQUIRED  Rotary Hammer Drill (Φ3/4) Carpenter’s Chalk  Screw Sets  Hammer  Tape Measure (7.5m)  Level Bar  Pliers English Spanner (12")   Socket Head Wrench (6  Ratchet Spanner with Socket (28 ...
  • Page 8: Steps Of Installation

    B. SPECIFICATIONS OF CONCRETE (See Fig. 6) Specifications of concrete must be adhered to the specification as following. Failure to do so may result in lift and/or vehicle falling. 1. Concrete must be thickness 6” minimum and without reinforcing steel bars, and must be dried completely before the installation.
  • Page 9 C. Check the parts before assembly. 1. Packaged lift and hydraulic power unit ( See Fig. 8). Fig. 8 2. Move aside the lift with fork lift or hoist, and open the extension packing carefully, take off the lifting arms and parts box from upper and inside the column, then move them to location nearby installation site, check the parts according to the shipment parts list (See Fig.9).
  • Page 10 Part box①(87) Fig. 11 Part box② (88) Fig. 12 5. Open the bag 1 of parts and check the parts according to parts box list (See Fig. 13,14). OHX-10 Accessories Fig. 13...
  • Page 11 OHX-10H Accessories Fig. 14 6. Open the bag 2 of parts and check the parts according to parts bag list (See Fig. 15). Fig. 15 D. Place the two columns in parallel on the ground of installation position, and determine the installation position of the power side column according to the condition of the installation site.
  • Page 12 E. Install the cylinder and connect the oil hose to the cylinder. Install cylinder After connection fitting and oil hose Fig.17 F. Mounting column assemble. 1. OHX-10 mounting column assemble. Fig.18 & 19. A View B View Offside column power-side column Fig. 18 Fig.
  • Page 13 2. OHX-10H Mounting column assemble. Fig. 20. A Magnified view Offside column Fig.20 Power-side column...
  • Page 14 Place the two columns in parallel on the ground of the installation position, and determine the installation position of the power-side column according to the condition of the installation site. Under normal circumstances, the power-side column is installed on the right side of the entering direction; when installing the outer column, it should be installed according to the height of the workshop.
  • Page 15 G. Vertical leveling of columns (See Fig. 22) 1. OHX-10 Put the columns on the installation layout of base-plate, install the anchor bolts. Check the Columns plumpness with level bar, and adjusting with the shims if the columns are not vertical. Do not tighten the Anchor Bolts.
  • Page 16 2. OHX-10H Put the columns on the installation layout of base-plate, install the anchor bolts. Check the Columns plumpness with level bar, and adjusting with the shims if the columns are not vertical. Do not tighten the Anchor Bolts. (See Fig. 23) Width:112-1/4”...
  • Page 17 H. Install overhead top beam (See Fig. 24) Only OHX-10H Install the top beam with equipment Top beam connecting groove assemble holes Fig.24...
  • Page 18 I. Installing the limit switch control bar and limit switch (See Fig. 25). Loosen screw of drive rod for adjustment Adjust drive rod of limit switch Connect the blue wire Limit switch to terminal 11# on connected with cable limit switch and terminal A1 on AC contactor of power unit Connect the brown wire...
  • Page 19 Lift the carriages up and make them be locked at the same level (See Fig. 26). Fig.26...
  • Page 20 K. Install cables 1. OHX-10 cable connection. Cables pass through the bottom of the carriages and be pulled out from the square hole of carriages, then screw the two cable nuts (See Fig. 27) Nuts lock each other Fig.27...
  • Page 21 2. OHX-10H Low setting cable connection (See Fig. 28) Note: the cable should go inside the carriage. (Low setting installation holes) Fig.28...
  • Page 22 3.OHX-10H High setting cable connection Cables pass through the bottom of the carriages and be pulled out from the square hole of carriages, then screw the two cable nuts (See Fig. 29). (High setting installation holes) Nuts lock each other Fig.29...
  • Page 23 L. Install oil hose and fitting 1. OHX-10 (See Fig. 30). A Magnified view Fig.30...
  • Page 24 2. OHX-10H Oil hose Installation (See Fig. 31). 84、85 Install only when installing in high setting. Not required for low setting. A Magnified view Fig.31...
  • Page 25 M. Install safety cable (See Fig. 32) Wearing wire cable A side B side Fig.32...
  • Page 26 1. Note: Requirements and instructions for installation of oil hose and safety lock wire cable. 1. Install Oil Hose (both sides and safety lock). Note: Don’t cross the oil hose and safety cable (See Fig. 33, 34 & 35). Safety Cable Oil hose Power-side Safety Device Offside Safety Device...
  • Page 27 N. Install lifting arms and adjust the arm locks Install the lifting arms lowing the carriages down to the lowest position, (See Fig. 36), then use the socket head wrench to loosen the socket bolt (See Fig. 37). Adjust the arm lock as direction of arrow Adjust moon gear and arm lock (See Fig.
  • Page 28 O. Tighten all the hydraulic fittings, and fill the reservoir with hydraulic oil. Note: In consideration of Hydraulic Power Unit’s durability and keep the equipment running in the perfect condition, please use Hydraulic Oil 46#. P. Install electrical system Connect the power source on the data plate of power unit. Note: 1.
  • Page 29 * Optional width extension kits installation guide: 1.1. OHX-10: oil hose, top beam installation. (Figure 41) A Magnified 118-1/8” When using extension kits, connect the top beam to these holes B Magnified view Fig.41...
  • Page 30 1.2. OHX-10: cable connection Cables pass through the bottom of the carriages and be pulled out from the square hole of carriages, then screw the two cable nuts (See Fig. 42). Nuts lock each other Fig.42 Optional parts list OHX-10 Item Part No.
  • Page 31 2. OHX-10H: oil hose, top beam installation. (Fig.43) A Magnified view 118-1/8” When using width extension kits, connect the top beam to these holes B Magnified view Fig.43...
  • Page 32 2.1. OHX-10H: Cable connection for low setting. (Fig. 44) Note: The cables should go inside the lifting carriage. Low setting installation holes Fig.44...
  • Page 33 2. 2. OHX-10H: Cable connection for high setting (Fig. 45). Cables pass through the bottom of the carriages and be pulled out from the square hole of carriages, then screw the two cable nuts. Nuts lock each other Fig.45 Optional parts list OHX-10H Item Part No.
  • Page 34: Exploded View

    IV. EXPLODED VIEW OHX-10 Fig. 46...
  • Page 35 OHX-10H Fig. 47...
  • Page 36 IX. PARTS LIST FOR OHX-10 and OHX-10H OHX-10 OHX-10H Item Part No. Description 10206017 Hex Bolt M10*20 10209039 φ10 Washer 10209022 φ10 Washer 10209021 Hex Nut M10 10209009 Cup Head Bolt M6*8 10209008 Safety device protective cover 10209010 Snap ring (φ10)
  • Page 37 Item Part No. Description OHX-10 OHX-10H 11206046 Arm lock handle(Right) 10217044 Arm lock 10206032 Snap ring φ25 10206036 Hair pin φ6*40 10279010 Right front arm assy. 1102562000B Top beam 2 1102562000A Top beam 1 11206025C Control bar contacting pin 11206129...
  • Page 38 Item Part No. Description OHX-10 OHX-10H 1002561003 Wire cable assy. L=6980mm 1002571004 Wire cable assy. L=8225mm 1102561500 Parts box1 1102571500 1102561501 Parts box2 1102571501 10209060 fitting for power unit 4.1 Rear arm (10279011) explosive view Fig.48 Item Part # Description...
  • Page 39 4.2 Left front arm (10279009) explosive view Fig.49 Item Part # Description 10206048 Socket bolt M10*30 10209039 Lock Washer 10209022 Washer 11206049 Moon gear 11206183 Outer front left arm 11206189 Mid front left arm 10201149 Cup head bolt 11201049A Inner front arm assy. 4.3 Right front arm (10279010) explosive view Fig.50 Part No.
  • Page 40 10209071 Support Ring 30-4 10209072 Y-ring 30-5 10209073 O-ring 30-6 11209074 Piston 30-7 10209075 O-Ring 11209076 OHX-10 piston rod 30-8 1102576002 OHX-10H piston rod 30-9 11209077 Piston Rod Fitting 30-10 10209078 Dust wing 30-11 11209079 cover 30-12 10209080 O ring...
  • Page 41 5. Power unit (071101) explosive view single phase,220V/60HZ Fig. 52...
  • Page 42 Part list of power unit (220V/60HZ/single phase) Item Part No. Description 81400180 Rubber pad 81400250 Starting capacitor 81400200 Running capacitor 10420148 Hex nut with washer 81400066 Capacitor cover 81400363 Motor connecting shaft 80101013 Manifold block 10209149 Spring washer 81400276 Inner iron plug 81400259 Plastic plug 85090142...
  • Page 43: Test Run

    Release valve Oil return port Relief valve Oil output port Release valve handle throttle valve Check valve Fig. 53 V. TEST RUN 1. Adjust synchronous cable (See Fig. 54) Use wrench to hold the cable fitting, meanwhile use ratchet spanner to tighten the cable nut. Make sure two cables are with the same tension so that two carriages can work synchronously.
  • Page 44 3. Bleeding air This hydraulic system is designed to bleeding air by loosing the bleeding plug. Lifting the carriages to about 1 meter height, and loose the bleeding plug, the air would be Bleeding plug bled automatically, then tighten the plug after bleeding, the lift would work stably and smoothly, otherwise repeat bleeding (See Fig.
  • Page 45: Operation Instruction

    Hydraulic schematic Fig.57 VI. OPERATION INSTRUCTIONS Please read the safety tips carefully before operating the lift To lift vehicle 1. Keep clean of site near the lift; 2. Position lift arms to the lowest position; 3. To shortest lift arms; 4.
  • Page 46: Maintenance

    To lower vehicle 1. Be sure clear of around and under the lift, only leaving operator in lift area; 2. Push button UP to raise the vehicle slightly, and then release the safety device, lower vehicle by pushing lowering handle. 3.
  • Page 47: Trouble Shooting

    VIII.TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Button does not work 1. Replace button 2. Wiring connections are not in good 2. Repair all wiring connections Motor does not condition 3. Motor burned out 3. Repair or replace motor 4. AC contactor burned out 4.
  • Page 48 AMGO HYDRAULIC CORPORATION 1931 Joe Rogers Blvd, Manning, South Carolina, Zip: 29102 Tel: (803) 505-6410 72128103 anual no: Fax: (803) 505-6410 2020/07 Revised date:...

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Ohx-10h

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