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AMGO Hydraulics 409-P Installation And Service Manual

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409-P 409-HP

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Summary of Contents for AMGO Hydraulics 409-P

  • Page 1 Original 409-P 409-HP...

  • Page 2: Table Of Contents

    CONTENTS Product Features and Specifications ............. 1 Installation Requirement ……………………………………………………………………….……… 2 Steps of Installation …................ 4 Exploded View .................. 25 Test Run ………..................31 Operation Instruction .................32 Maintenance ..................33 Trouble Shooting ................33 Lift Disposal..................33...

  • Page 3: Product Features And Specifications

    I. PRODUCT FEATURES AND SPECIFICATIONS 4-POST MODEL 409-P 409-HP FEATURES · Single point manual safety release, more convenient and more reliable for decent operation. · Four mechanical locking devices, each equipped with both primary and secondly safety locks. · Power-side column can be installed at both side, front or rear.

  • Page 4: Installation Requirement

    II. INSTALLATION REQUIREMENT A. TOOLS REQUIRED  Tape Measure (7.5m) Carpenter’s Chalk  Screw Sets   Hammer  Level Bar Pliers   English Spanner (12") Lock Wrench   Wrench set Socket Head Wrench  , 13 , 14 , 15 , 17 , 19...
  • Page 5 B. Equipment storage and installation requirements. The equipment should be stored or installed in a shady, normal temperature, ventilated and dry place. C. The equipment should be unload and transfer by forklift. Fig.3 E. SPECIFICATIONS OF CONCRETE (See Fig. 4) Specifications of concrete must be adhered to the specification as following.

  • Page 6: Steps Of Installation

    III. STEPS OF INSTALLATION A. Check the parts before assembly 1. Packaged lift and Hydraulic Power Unit (See Fig. 5) Fig. 5 2. Open the outer packing carefully, check the parts according to the shipment list. (See Fig. Power-side Cross Column Offside Parts box...
  • Page 7 5. Move aside the parts and check the parts according to the shipment parts list (See Fig. 8). Fig.8 Optional kit Optional kit 6. Open the carton of parts and check the parts according to the parts box list (See Fig. 9) Fig.
  • Page 8 (see Fig. 11). Note: Reserve space front and behind the installation site. Use a carpenter’s chalk line to establish installation layout Fig.11 MODEL REMARK 4700mm 3206mm 5689mm 409-P 185” 126 1/4” 224” 5000mm 3206mm 5940mm 409-HP 196 7/8” 126 1/4”...
  • Page 9 C. Install cross beams (See Fig.12, Fig.13) The power-side column need to be installed according to the installed position of the safety lock release handle. Hole towards inside Fig.12 Fig.13...
  • Page 10 D. Install the Safety Ladders. 1. Take off the pulley safety cover and unscrew a nut of the safety ladders, and then adjust the four lower nuts to be at the same position. Then install the safety ladder (See Fig. 14). Unscrew a nut of the safety ladders Plastic cover...
  • Page 11 2. Install Safety Ladders (See Fig. 15). This height for four threaded rod of safety ladders should be the same. Fig. 15 Safety ladder pass through the hole of the top plate, then tighten the two nuts E. Put the cross beams at the same height and lock on the safety ladder (See Fig.
  • Page 12 F. Install power side platform. 1. Install the power side platform on the cross beams by a fork lift or manual, offset the cross beams to the outside till the pulleys of both platforms can rest into the cross beams’ slots , Install the power side platform and screw up the bolts.
  • Page 13 2. Install tire stop plate with bolts and washer on the platform: Tighten the platform on cross beam B with bolts, tighten the tire stop plate on cross beam A with bolts Note: The bolts for the side with tire stop plate is longer, pay attention when choosing the bolts (See Fig.18) Instruction: 1).
  • Page 14 G. Install offside platform and plastic block, then install the bolts for the platform strengthen plate, check the plumbness of columns with level and adjusting with the shims (See Fig. 19). Install the bolts for the platform strengthen plate Level bar Position the slide blocks along the bent edges of the columns.
  • Page 15 Cable installation diagram Fig. 20 ③ ④ Cable Length for 409-P 3150mm 9215mm 4750mm 7655mm (inc. connecting fitting) 124” 362 3/4” 187” 301 3/8”...
  • Page 16 2. The cable goes through the cross beam to top plate of columns and be screwed with cable nuts (See Fig. 21). Cable goes between the Cable pass through top big pulley and tension plate and be screwed pulley with cable nuts. Fig.
  • Page 17 3. Illustration for platform cables (See Fig. 22). Limit block ○ Cable ○ Cable ○ ○ Cable Cable ○ ○ Cable Cable ○ Cable ○ Cable ○ Cable ○ Cable ○ Cable ○ Cable ○ Cable ○ Cable M10*120 Hex Bolt Fig.
  • Page 18 I. Install connecting bar for safety device and release handle (See Fig. 23) Cross beam B View B Cross beam A Fig. 23 Safety lock rotated Device View A Connecting bar Connectingbar View A According to the above diagram, Install Pass through the connecting lock release handle to the connecting bar from the safety lock...
  • Page 19 J. Install power unit Note: Power unit must be installed near the safety release handle 1. Install Power unit on the cross beam A, the installation of Connection tube is as Fig.24 Car in direction Cross beam B Cross beam A Fig.
  • Page 20 2. Install Power unit on the cross beam B (See Fig.25 Cross beam B Fig. 25 Car in Fixing plate direction GUDI Connection tube passes through fixing plate Install M8*25 Socket bolt with washer to these two holes.
  • Page 21 K. Install Hydraulic System 1. For power unit attached to the column of cross beam A (See Fig. 26) Note: Oil hoses connected to oil cylinder must be passed above the cable to avoid the oil hose scratched by cable. Oil return hose cylinder inlet port Retainer...
  • Page 22 L. Install Electrical System Connect the power source on the data plate of Power Unit. Note: For the safety of operators, the power wiring must contact the floor well. Pay attention for the positive and negative motor rotation when connecting Three phase motor.
  • Page 23 2. Connection Step (See Fig. 30) a. The source wires (L1, L2, L3) are connected with terminals of AC contactor marked L1, L2, L3 respectively. b. Terminals 4# of control button is connected with terminals of AC contactor marked L1; wire 3# is connected with A1 terminals of control button.
  • Page 24 N. Install drive-in ramp, jack tray and plastic oil pans (See Fig. 32) According to the below diagram screw up the M16*30 bolts, then attach the drive-in ramp. 65 Optional kit 65A Optional kit Screw the M16*30 bolts to the side hole of the cross beam Fig.
  • Page 25 P. Install Layer Board for Drive in Ramp Take down the Drive in Ramp, and put it in the platform and layer board. (See Fig. 34) Fig. 34 For optional kits installation. 1. Install optional caster kits or Rolling jack (See Fig.
  • Page 26 2. Install optional motor fixing bracket (See Fig. 36，37). Optional motor fixing bracket Fig. 36 Fig. 37 Motor fixing bracket on cross beam A Motor fixing bracket on cross beam B Q. Fix the anchor bolts 1. Prepare the anchor bolts (See Fig.

  • Page 27: Exploded View

    IV. EXPLODED VIEW Model 409-P/409-HP Fig. 40...
  • Page 28 PARTS LIST FOR MODEL 409-P 409-HP Qty. Item Part# Description Note 409-P 409-HP 11410001 Power-side Column 11410074 11410002 Offside Column 11410075 11410050 Cross Beam A 11410051 Offside Platform 11410076 11410052 Power-side Platform 11410077 11410053 Cross Beam B 11410007 Drive-in ramp...
  • Page 29 Qty. Item Part# Description Note 409-P 409-HP 10209056 Self locking Nut 10410025 Socket bolt 11410026 Safety release handle 11410100 Extension release handle assy 10209004 Rubber ring 10209003 Hex Bolt 10420166 Fitting 10420243 Straight Fitting for cylinder 10420245 Straight Fitting 10209119...
  • Page 30 4.1 CYLINDERS EXPLODED VIEW Fig. 41 Parts For Cylinder Qty. Item Part# Description Note 409-P 409-HP 10420059 Dust Ring 12-1 10420060 Y- Ring 12-2 11410082 Head Cap 12-3 10410083 O- Ring 12-4 11410084 Bore Weldment 12-5 11410078 11420064 Piston Rod...
  • Page 31 4.2 CROSS BEAM EXPLODED VIEW Fig.42 Qty. Item Part# Description Note 409-P 409-HP 10206024 Hex bolt 10206032 Snap ring 3-2A 10217020 Bronze bush 10410099 Spring 11410063 Connecting bar for safety lock 10206023 Self locking Nut 11410032 Safety lock rotated device...
  • Page 32 Manual power unit 220V,60Hz Fig.43 Parts list for 220V/60Hz, Single Phase Item Part# Description Qty. Item Part# Description Qty. 81400180 Rubber Pad 41030055 AC connector Motor terminal box 81400130 Starting capacitor 81400287 cover AMGO power unit 81400088 Running capacitor 71111216 label 10420148 Cup Head Bolt with washer...

  • Page 33: Test Run

    Illustration of hydraulic valve for power unit Oil return port Relief Release valve valve Check valve Throttle Oil outlet valve Handle for relief valve Fig.44 V. TEST RUN 1. Fill the reservoir with Hydraulic Oil (Note: In consideration of Power Unit’s durability， please use Hydraulic Oil 46#).

  • Page 34: Operation Instruction

    Circuit Diagram of Hydraulic System 1. Filter 2. Gear pump 3.Check valve 4. Relief Valve 5. Motor 6. Throttle Valve 7. Release Valve 8. Cylinder For Four-post lift Fig.45 VI. OPERATION INSTRUCTIONS To lift vehicle 1. Keep clean of environment near the lift. 2.

  • Page 35: Maintenance

    VII. MAINTENANCE SCHEDULE Monthly: 1. Lubricate cable with lubricant; 2. Check all cable connection, bolts and pins to insure proper mounting; 3. Make a visual inspection of all hydraulic hoses/lines for possible wear or leakage; 4. Lubricate all rollers, safety devices with 90wt. gear oil or equivalent. Every six months: 1.
  • Page 36 AMGO HYDRAULIC CORPORA 1931 Joe Rogers Blvd, Manning, South Carolina, Zip:29102 Tel: (803) 505-6410 fax: (803) 505-6410 服 Manual No.：72247401 Revision Date: 2019/12...

This manual is also suitable for:

409-hp

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