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AMGO Hydraulics PRO-14 Installation And Service Manual

Four post lift
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FOUR POST LIFT
PRO-14

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Summary of Contents for AMGO Hydraulics PRO-14

  • Page 1 FOUR POST LIFT PRO-14...

  • Page 3: Table Of Contents

    CONTENTS Product Features and Specifications ............ 1 Installation Requirement …………………………………………………………………………….. 2 Steps of Installation …............... 3 Exploded View .................23 Test Run ………..................26 Operation Instruction ...............27 Maintenance ...................27 Trouble Shooting ................28 Parts List ..................29...

  • Page 5: Product Features And Specifications

    I. PRODUCT FEATURES AND SPECIFICATIONS 4-POST MODEL PRO-14 FEATURES · Manual control air-operated system. · Mechanical self-lock and air-release lock. · Manual hydraulic power system, cable-drive. · Strengthen and Non-skid diamond platforms. · Adjustable platform and adjustable safety lock ladders.

  • Page 6: Installation Requirement

    II. INSTALLATION REQUIREMENT A. TOOLS REQUIRED  Rotary Hammer Drill (Φ19) Carpenter’s Chalk   Hammer Screw Sets   Level Bar Tape Measure (7.5m)   English Spanner (12") Pliers   Ratchet Spanner With Socket (28 Socket Head Wrench ...

  • Page 7: Steps Of Installation

    B. SPECIFICATIONS OF CONCRETE (See Fig. 3) Specifications of concrete must be adhered to the specification as following. Failure to do so may result in lift and/or vehicle falling. 1. Concrete must be thickness 100 mm minimum and without reinforcing steel bars， and must be dried completely before the installation.
  • Page 8 2. Open the outer packing carefully (See Fig. 5) Cross Beam Parts box Drive-in Ramp Column Offside Platform Powerside Platform Shipment Parts List Fig. 5 3. Take off the drive-thru ramps and columns (See Fig. 6) Fig. 6 4. Loose the screws of the upper package stand, take off the offside platform, take out the parts inside the powerside platform, than remove the package stand.
  • Page 9 6. Open the carton of parts and check the parts according to the parts box list (See Fig. 8) Fig. 8 7. Check the parts of the parts bag according to the parts bag list (See Fig. 9) Parts bag 1 Parts bag 2 Fig.
  • Page 10 Make sure the size is right and base is flat (see Fig. 10). Note: Reserve space front and behind the installation site. Car in Direction Use a carpenter’s chalk line to establish installation layout Fig. 10 MODEL 5500mm 3324mm 6426mm PRO-14 216 1/2” 130 7/8” 253” Table 1...
  • Page 11 D. Install cross beams (See Fig. 11, Fig. 12) Hole towards inside Fig. 11 Fig. 12...
  • Page 12 E. Fix the anchor bolts Lock washer 1. Prepare the anchor bolts (See Fig. 13). Washer Fig. 13 2. Using the prescribed rotary hammer drill, and drill all the anchor holes and install the anchor bolts, do not tighten the anchor bolts first (See Fig.
  • Page 13 2. Install safety ladders (See Fig. 16). This height should be the same for four safety ladders Safety ladder pass through the hole of the top plate, then tighten the two nuts Fig. 16 G. Put the Cross Beams at the same height (See Fig.
  • Page 14 H. Install power side platform. 1. Put the power side platform upon the cross beams by fork lift or manual, offset the cross beams to the outside till the pulleys of both platforms can set up into the cross beams , Install the power side platform and screw up the bolts (See Fig.18) (See...
  • Page 15 I. Assembly offside platform and slider block, check the vertical of columns with level, adjusting with the shims if not, and then tighten the anchor bolts (See Fig. 20). 3-15 3-16 Using the ratchet spanner with socket to tighten the bolts 3-14 slider block Install the...
  • Page 16 J. Install cables (See Fig. 21). 1. Pass through the cables from the platform to the columns according to the number of the cables Fig. 21 ○ ○ ○ ○ Cable Length 4120mm 11123mm 5840mm 9410mm (inc. connecting fitting)
  • Page 17 2. The cable pass through the cross beam to top plate of columns and be screwed with cable nuts (See Fig. 22). Cable pass through Cable pass through top between the big pulley plate and be screwed and tension pulley with cable nuts.
  • Page 18 3. Illustration for platform cables (See Fig. 23). Limit slider cable cable ② ④ cable ② cable ④ cable ③ cable ① cable ④ cable cable ③ ④ cable ② cable ② cable ① cable ② cable ④ M10*150 Hex Bolt Fig.
  • Page 19 K. Install Oil-water separator, Manual control air valve and Power unit (See Fig. 24). Air inlet Air outlet The side marking “P” on the air valve is Air Input. direction Fig. 24...
  • Page 20 L. Install hydraulic system (See Fig. 25). Note: Oil hoses connected to oil cylinder must be passed above the cable, cylinder inlet port must swing upward to avoid the oil hose and oil return pipe scratched by cable. Retainer Protective Ring cylinder inlet port swing upward...
  • Page 21 2. Connecting front and rear cross beam air system by using ￠6×￠4 black air line (See Fig. 27). 3. Connecting manual control air valve by using ￠6×￠4 black air line (See Fig. 27) Air cylinder fitting Air cylinder fitting Retainer Front Cross Rear...
  • Page 22 4.Finish oil hose and air line connecting (See Fig. 28) Fig. 28 5. Install oil-water separator and manual control air valve. Oil-water separator Connecting Oil-water separator and Manual control air valve using black air line Manual control air valve Air line ￠6×￠4 Fig.
  • Page 23 N.Install Electrical System Connect the power source on the data plate of Motor. Note: 1. For the safety of operators, the power wiring must contact the floor well. 2. Pay attention to the direction of rotations when using 380V, three phase motors.
  • Page 24 Three phase motor 1. Circuit Diagram (See Fig. 32) Push button Fig. 32 Three phase 2. Connection step (See Fig. 33) a. The source wires (L1, L2, L3) connected with terminals of AC contactor marked L1, L2, L3 respectively. b. Terminals 4# of control button is connected with terminals of AC contactor marked L1, terminals of 3# of contorl button is connected with terminals of AC contactor marked A1.
  • Page 25 Fig. 33 O. Install spring and safety cover of cross beam (See Fig. 34) Fig. 34...
  • Page 26 P. Install Drive-in ramp, Tire stop plate, Platform locking plates (See Fig. 35). Install Drive-in ramp Install Tire stop plate The lock plates are used to prevent the turning & slipping of offside platform, Using Hex bolt M8×20 for the connection. Fig.

  • Page 27: Exploded View

    IV. EXPLODED VIEW Model PRO-14 Fig. 36...
  • Page 28 CROSS BEAM Fig. 37 CYLINDERS Fig. 38...
  • Page 29 MANUAL POWER UNIT 380V/50HZ/3 phase 220V/50HZ/1 phase Fig. 39...
  • Page 30 Illustration of hydraulic valve for power unit a. manual power unit, 220V/50HZ, Single phase (See Fig. 40) Protective ring Oil return port Relief valve Release valve Handle of Release Oil Outlet Throttle valve valve Check valve Fig. 40 b. Manual power unit, 380V/50HZ, Three phase (See Fig. 41) Protective ring Relief valve...

  • Page 31: Test Run

    V. TEST RUN 1. Fill the reservoir with approximately 11L Hydraulic Oil (Note: In consideration of Power Unit’s durability，please use Hydraulic Oil 46#). Press button , the Cables will be strained. Check whether the Cables match the Pulley. Make sure the Cables are not across. 3.

  • Page 32: Operation Instruction

    VI. OPERATION INSTRUCTIONS To lift vehicle 1. Keep clean of environment near the lift; 2. Drive vehicle to the Platform and put on the brake; 3. Turn on the power and press the push button, raise the lift to the working position; Note: make sure the vehicle is steady when the lift is raised.

  • Page 33: Trouble Shooting

    VIII. TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Button does not work 1.Replace button 2.Wiring connections are not in good 2.Repair all wiring connections condition Motor does 3. Motor burned out 3.Repair or replace motor not run 4. AC contactor burned out 4.Replace AC contactor 5.

  • Page 34: Parts List

    IX. PARTS LIST FOR PRO-14 Item Part# Description QTY. Note 460020 Powerside Column 460021 Offside Column 460063 Front /Rear Cross Beam Assy. 460059 Limit Slider 209059 Anchor Bolt 460074 Safety Ladder 420175A Hex Nut 460054 Powerside Platform 460025 Pulley Shaft Weldment...
  • Page 35 Item Part# Description QTY. Note 420031 Tire Stop Plate 201005 Split Pin 620065/ Shim 20 e.a. 201090 209056 Self locking nut 420217 Cable Limit Pin 420007 Platform Locking Plate 460029 Fixing Ring For Hydraulic Cylinder 460030 Hydraulic Cylinder 420013 Cable Connecting Plate 420014 Hex Nut 420016B...
  • Page 36 Item Part# Description QTY. Note Parts For Cross Beam 460063 Cross Beam 460043 Pulley Safety Cover 209009 Cup Head Bolt 420044 Limit Plate 420138 Socket Bolt 420038 420037 Snap Ring 420033 Spring 209021 Hex Nut 3-10 420049 Split Pin 3-11 420048 Air Cylinder 3-12...
  • Page 37 Parts For Manual Power Unit, 220V/50Hz/1 phase 71150021 AMGO Name plate 81400300 Cup Head Bolt 81400363 Motor Connecting Shaft 81400362 Manifold block 10209149 Washer 81400276 Iron plug 81400259 Red rubber plug 85090142 Lock Washer 81400292 Gear pump 81400294 Buffer valve 10209034 Washer 81400295...
  • Page 38 Parts For Manual Power Unit, 380V/50HZ/3 phase 71150022 AMGO Name plate 81400300 Cup Head Bolt 81400363 Motor Connecting Shaft 81400362 Manifold block 10209149 Washer 81400276 Iron plug 81400259 Red rubber plug 85090142 Lock Washer 81400307 Gear pump 81400294 Buffer valve 10209034 Washer 81400295...
  • Page 40 AMGO HYDRAULIC CORPORATION 1931 Jo Rogers Blvd, Manning, South Carolina, USA Tel: (803) 505-6410 Fax: (803) 505-6410...