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AMGO Hydraulics PRO-30 Installation And Service Manual

Four post lift
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FOUR POST LIFT
Model: PRO-30

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Summary of Contents for AMGO Hydraulics PRO-30

  • Page 1 FOUR POST LIFT Model: PRO-30...

  • Page 2: Table Of Contents

    CONTENTS Product Features and Specifications ............. 1 Installation Requirement ……………………………………………………………………………… 2 Steps of Installation …................ 4 Exploded View ..................22 Test Run ……….................. 25 Operation Instruction ............... 26 Maintenance ................... 27 Trouble Shooting ................28 Parts List ..................29...

  • Page 3: Product Features And Specifications

    Fig.1 I. PRODUCT FEATURES AND SPECIFICATIONS NON-ALIGNMENT MODEL PRO-30 FEATURES ● Manual control air-operated system ● Mechanical self-lock and air-drived safety release ● Manual hydraulic power system, cable-drived. ● Strengthen and Non-skid diamond platforms. ● Adjustable platform and adjustable safety lock ladders.

  • Page 4: Installation Requirement

    II. INSTALLATION REQUIREMEN A TOOLS REQUIRED  Rotary Hammer Drill ( Φ3/4 )  Carpenter’s Chalk  Hammer  Screw Sets  Level Bar  Tape Measure ( 295-1/4” )  English Spanner (12")  Pliers  Wrench Set ： ...
  • Page 5 B. SPECIFICATIONS OF CONCRETE (See Fig. 3) Specifications of concrete must be adhered to the specification as following. Failure to do so may result in lift and/or vehicle falling. 1. Concrete must be thickness 4’’ minimum and without reinforcing steel bars，and must be dried completely before the installation.

  • Page 6: Steps Of Installation

    III. STEPS OF INSTALLATION A. Location of installation Check and insure the installation location (concrete, layout, space size etc.) is suitable for lift installation. B. Check the parts before assembly 1. Packaged lift and hydraulic power unit (See Fig. 4) Fig.
  • Page 7 Fig. 7 6. Open the carton of parts and check the parts according to the parts box list (See Fig. 8) Fig. 8 7. Check the parts of the parts bag according to the parts bag list (See Fig. 9) Parts bag 1...
  • Page 8 Parts bag 2 Fig. 9 C. Use a carpenter’s chalk line to establish installation layout as per Table 1 Make sure the size is right and base is flat (see Fig. 10). Note: Reserve space before and behind the installation site.
  • Page 9 Car in Direction Use a carpenter’s chalk line to establish installation layout Fig. 10 Model PRO-30 256-1/2” 149-3/8” 296-3/4” D. Install cross beams (See Fig. 11, Fig. 12)
  • Page 10 Hole towards inside Fig. 11 Fig. 12 E. Fix the anchor bolts 1. Prepare the anchor bolts (See Fig. 13). Spring washer Washer...
  • Page 11 Fig. 13 2. Using the prescribed rotary hammer drill, and drill all the anchor holes and install the anchor bolts, do not tighten the anchor bolts first (See Fig. 14). 3-1/2” Note: Minimum embedment of anchors is Drilling Clearing Expand Fig.
  • Page 12 This height should be e same for four safety ladders Safety ladder pass through the hole of the top plate, then tighten the two nuts Fig. 16 G. Put the Cross Beams at the same height (See Fig. 17). The four primary safety locks are adjusted to be locked to the safety ladders at...
  • Page 13 1. Put the power side platform upon the cross beams by fork lift or manual, offset the cross beams to the outside till the pulleys of both platforms can set up into the cross beam (See , Install the power side platform and screw up the bolts Fig.18) (See Fig.19) Offset the cross beam...
  • Page 14 I. Assemble offside platform and slider block, check the vertical of columns with Level bar, adjusting with the shims if not, and then tighten the anchor bolts (See Fig. 20) 3-15 Note: Torque of Anchors is 3-16 150N.m. 3-14 Install the slider block Using the ratchet spanner with socket to tighten the bolts Fig.
  • Page 15 I. Install cables (See Fig. 21) 1. Pass through the cables from the platform to the columns according to the number of the cables Fig. 21 ○ ○ ○ ○ Cable Length (inc. connecting 201-3/8” 531-7/8” 287” 445-7/8” fitting)
  • Page 16 2. The cable pass through the cross beam to top plate of columns and be screwed with cable nuts (See Fig. 22) Cable pass through Cable pass through top plate between the big pulley and be screwed with cable and tension pulley nuts.
  • Page 17 3. Illustration for platform cables (See Fig. 23) Limit Slider cable ④ cable ② cable ④ cable ② cable ③ cable ① cable ④ cable ④ cable ③ cable ② cable ② cable ① cable ② cable ④ M12*200 Hex Bolt Fig.
  • Page 18 J. Install oil-water separator, manual control air valve and power unit (See Fig. 24) Air inlet Air outlet Air direction The side marking “P” on the air valve is Air Input. direction Fig. 24...
  • Page 19 K. Install hydraulic system (See Fig. 25) Note: Oil hoses and oil return pipe connected to oil cylinder must be passed above the cable and cylinder inlet port must swing upward to avoid the oil hose and oil return pipe scratched by cable Retainer Protective Ring...
  • Page 20 Air cylinder fitting Air cylinder fitting Rear Cross Beam Front Cross Beam Retainer Power side platform Cut air line between two clips ,and connect to T-fitting retainer Air cylinder fitting Air cylinder fitting of power side column Fig.26 Rear Front Cross Beam Cross Beam Powerside platform...
  • Page 21 5.Connecting Oil-water separator and Manual control air valve using air line (See Fig. 29) Oil-water separator Connecting Oil-water separator and Manual control air valve using black air line ￠8×￠6 Manual control air valve Black Air line ￠6 ×￠4 Fig. 29 Connecting air inlet (Air supply pressure 5 kg/cm - 8 kg/cm ), adjusting the air pressure of...
  • Page 22 3. Connecting A2 of AC contactor to L2. 4 .Connect the two push button wires to the terminals of AC contactor marked A1,L1 电路原理图 Push button AC contactor Fig. 31 N. Install spring and safety cover of cross beam (See Fig. 32) Fig.
  • Page 23 O. Install Drive-in ramp, Tire stop plate. (See Fig. 33) Install Drive-in ramp Install Tire stop plate Fig. 33...

  • Page 24: Exploded View

    IV. EXPLODED VIEW Model: PRO-30 Fig.34...
  • Page 25 CROSS BEAM Fig.35 Cylinder Fig. 36...
  • Page 26 Power unit Manual 220V 60Hz 1PH Fig. 37...

  • Page 27: Test Run

    Illustration of Hydraulic Valve for power unit 220V,60Hz,Single phase manual power unit See Fig.38 Protective ring Oil return port Relief valve Release valve Throttle valve Oil Outlet Handle of Release valve Check valve Fig.38 V. TEST RUN 1. Fill the reservoir with approximately 20L Hydraulic Oil (Note: In consideration of Power Unit’s durability，please use Hydraulic Oil 46#).

  • Page 28: Operation Instruction

    Circuit Diagram of Hydraulic System 1. Filter 2 Gear pump 3 Buffer valve 4. Relief valve 5. Motor 6. Throttle valve 7 Release valve 8 Check valve 9. Cylinder for four post lift Fig.39 VI. OPERATION INSTRUCTIONS To lift vehicle 1.

  • Page 29: Maintenance

    VII. MAINTENANCE SCHEDULE Monthly: 1. Re-torque the anchor bolts to 150 Nm; 2. Lubricate cable with lubricant; 3. Check all cable connection, bolts and pins to insure proper mounting; 4. Make a visual inspection of all hydraulic hoses/lines for possible wear or leakage; 5.

  • Page 30: Trouble Shooting

    VIII. TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Button does not work 1.Replace button 2.Wiring connections are not in good 2.Repair all wiring connections condition Motor does 3. Motor burned out 3.Repair or replace motor not run 4. AC contactor burned out 4.Replace AC contactor 5.

  • Page 31: Parts List

    IX. PARTS LIST FOR PRO-30 Item. Part# Description QTY. Item. Part# Description QTY. 481046 481641 Power side Column Cable limit pin 420016B 481640 Offside Column Platform lock plate 481034 Cross Beam Assy. Fixed ring for cylinder 481043 481023 Slider block...
  • Page 32 209056 Self locking nut Parts For Cross Beam Item Item. Part# Description QTY. Part# Description QTY. 481070 481043 Cross Beam 3-14 Plastic Slider 209033 481618 Cross Beam Cover 3-15 Washer 420043 209009 Cup Head Bolt 3-16 Socket Bolt 420175 2 each 420044 Limit Plate 3-17...
  • Page 33 AMGO HYDRAULIC CORPORA TION 1931 Joe Rogers Blvd, Manning, South Carolina, Zip:29102 Tel: (803) 505-6410 fax: (803) 505-6410 - 31 -...

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