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AMGO Hydraulics PRO-30 Installation And Service Manual

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FOUR POST LIFT
Model: PRO-30 PRO-30E

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Summary of Contents for AMGO Hydraulics PRO-30

  • Page 1 Original FOUR POST LIFT Model: PRO-30 PRO-30E...

  • Page 2: Table Of Contents

    CONTENTS Product Features and Specifications ............. 1 Installation Requirement ..............3 Steps of Installation ................5 Exploded View ..................24 Test Run ……….................. 33 Operation Instruction ............... 34 Maintenance ................... 34 Trouble Shooting ................35 List Disposal................... 35...

  • Page 3: Product Features And Specifications

    Mechanical self-lock and pneumatic safety release ● Manual hydraulic power system, cable-drived. ● Strengthen and Non-skid diamond platforms. ● Adjustable platform and adjustable safety lock ladders. ● Optional Jack: With Pneumatic hydraulic pump ● Model: PRO-30 Fig .1 - 1 -...
  • Page 4 Fig .2 MODEL SPECIFICATIONS Width Lifting Lifting Lifting Overall Overall Length Model Between Motor Capacity Height Time Width (Inc. Ramps) Columns PRO-30 ” 307 1/8 ” ” ” 30000lbs 116S 2.0HP 74-3/4 149-3/8 131-3/4 ” PRO-30E 367 1/8 - 2 -...

  • Page 5: Installation Requirement

    II. INSTALLATION REQUIREMEN A TOOLS REQUIRED Rotary Hammer Drill ( Carpenter’s Chalk Φ3/4   Hammer Screw Sets   Level Bar Tape Measure ( 295-1/4”   English Spanner (12") Pliers   Wrench Set  ： Lock Wrench ＃...
  • Page 6 B. SPECIFICATIONS OF CONCRETE (See Fig. 4) Specifications of concrete must be adhered to the specification as following. Failure to do so may result in lift and/or vehicle falling. 1. Concrete must be thickness 7-7/8” minimum and without reinforcing steel bars，and must be dried completely before the installation.

  • Page 7: Steps Of Installation

    III. STEPS OF INSTALLATION A. Location of installation Check and insure the installation location (concrete, layout, space size etc.) is suitable for lift installation. B. Check the parts before assembly 1.The equipment should be unload and transfer by forklift. (See Fig.5) Fig.
  • Page 8 5. Loose the screws of the upper package stand, take off the offside platform, take out the parts inside the power side platform, then remove the package stand. 6. Move aside the parts and check the parts according to the shipment parts list (See Fig. Fig.9 .
  • Page 9 8. Check the Parts bag according to the parts bag list (See Fig. 11) Parts bag 1 Parts bag 2 Fig.11 - 7 -...
  • Page 10 (see Fig. 12). Note: Reserve space before and behind the installation site. Car in Direction Use a carpenter’s chalk line to establish installation layout Offside column Power-side column Fig. 12 Model PRO-30 256-1/2” 149-3/8” 296-3/4” PRO-30E 316-1/2” 149-3/8” 350” - 8 -...
  • Page 11 D. Install cross beams (See Fig. 13) Hole towards inside Fig. 13 E. Fix the anchor bolts 1. Prepare the anchor bolts (See Fig. 14). Spring washer Washer Fig. 14 2. Using the prescribed rotary hammer drill, and drill all the anchor holes and install the anchor bolts, do not tighten the anchor bolts first (See Fig.
  • Page 12 F. Install the safety ladders 1. Take off the pulley safety cover and unscrew the four upper nuts of the Safety Ladders, and then adjust the four lower nuts to be at the same position, then install the safety ladders (See Fig.
  • Page 13 G. Put the Cross Beams at the same height (See Fig. 18). The four primary safety locks are adjusted to be locked to the safety ladders at the same time Lifting Both Cross Beams to the same height Lifting Both Cross Beams to the same height, it is recommended to about 1 meter height Fig.
  • Page 14 H. Install power side platform. 1. Put the power-side platform upon the cross beams by fork lift or manual, offset the cross beams to the outside till the pulleys of both platforms can set up into the cross beam (See , Install the power side platform and screw up the bolts Fig.19) (See Fig.20)
  • Page 15 I. Assemble offside platform and slider block. ( ), check the vertical of columns see Fig.21 with Level bar, adjust with the shims if not, and then tighten the anchor bolts (See Fig. 22) check the vertical of columns with Level bar, adjust with the shims Offside platform Power-side platform...
  • Page 16 J. Install cables (See Fig. 23) 1. Pass through the cables from the platform to the columns according to the number of the cables ○ ○ ○ ○ Cable PRO-30 Length 201-3/8” 531-7/8” 287” 445-7/8” (inc. connecting fitting) PRO-30E Length 259-1/2” 639-3/8”...
  • Page 17 2. The cable pass through the cross beam to top plate of columns and be screwed with cable nuts then install cable limit pin (See Fig. 24, Fig.25), (See Fig.26) Cable pass through between the Cable pass through top plate and big pulley and tension pulley be screwed with cable nuts.
  • Page 18 ② cable ④ Limit Slider cable ④ cable ② cable ① cable ③ cable ① cable ③ Illustration for PRO-30 Cable Illustration for PRO-30E connection plate Fig.27 Cable connection plate cable ④ cable ③ cable ④ cable ② cable ②...
  • Page 19 K. Install oil-water separator, manual control air valve and power unit (See Fig. 30, Fig.31 ) Power-side column Air inlet Air outlet Air flow of oil water The side marking “P” separator on the air valve is Air Input. flow Air flow of manual-control Air Valve Fig.30...
  • Page 20 L. Install hydraulic system (See Fig. 32, Fig.33,Fig.34) Note: Oil hoses and oil return pipe connected to oil cylinder must be passed above the cable and cylinder inlet port must swing upward to avoid the oil hose and oil return pipe scratched by cable ( see Fig.34) Oil Hose and air...
  • Page 21 M. Install air-line system 8*6 1. Cut black air line on the front and rear cross beam ( cut the air line at the position about 60mm from air cylinder) , and then connect to T-fitting.(See Fig.35) 8*6 2. Connecting front and rear cross beam cylinders by using black air line (the actual length of air line can be cut by user) (See Fig.36) 8*6...
  • Page 22 Item Part# Description PRO-30 PRO-30E 85090120 T- FITTING For Air Line 10481013 Air Line φ6*φ8*10000mm (black) 10481065 Air Lineφ6*φ8*11600mm(black) 10420167A φ8*φ6*460mm black air line 4. Connect Airline with oil-water separator and manual control air valve. (See Fig.38) Oil water separator...
  • Page 23 N. Install Electrical System Connect the power source on the data plate of Motor. Single phase motor (See Fig. 40) 1. Connecting the two power supply lines (fire wire L and zero wire N) to terminals of AC contactor marked L1, L2 respectively. 2.
  • Page 24 P. Install Drive-in ramp, Tire stop plate. (See Fig. 42,Fig.43) Install Drive-in ramp Install Tire stop plate Fig. 43 Fig.42 Q. Install Extension Kit (optional) 1. Lift the equipment to about 1400mm from ground, lock it to the safety ladder, remove the cable limit bolts and platform fixing bolts (see Fig.39, Fig 40) Then remove the platform fixing bolts...
  • Page 25 Tire stop plate Extension Kit Platform fixing bolts Tighten the extension kit and platform with hex bolt M16*40, washers, spring washer and hex nut. Fig.46 Fig.47 Item. Part# Description Quantity Available for 1043001 Extension Kit 1set (2 pcs) PRO-30 - 23 -...

  • Page 26: Exploded View

    IV. EXPLODED VIEW Fig 48 - 24 -...
  • Page 27 Parts list for PRO-30 PRO-30E Item Part# Description PRO-30 PRO-30E 11481641 Power side Column 11481640 Offside Column 10481076 Cross Beam Assy. 10481023 Slider block 10201140 Anchor Bolt 3/4*6-1/2 11481036 Safety Ladder 10481018 Hex Nut M33*3.5 11481041 Power-side Platform 11481067 11481035...
  • Page 28 Item Part# Description PRO-30 PRO-30E 10420045 φ6 Washer 11481016 Pin for Drive-in ramp 10420005 Fixing bolt M5*8 10481500 Parts box 11481638 Tire stop plate 10481020 Split pin φ5*60 10620065/10201090 Shim （2mm/1mm） 20/each 20/each 10209056 Self locking nut M10 11481046 Cable limit pin 10420016B Platform lock plate φ40*2*1500mm...
  • Page 29 4.1 Crossbeam (11481043) Exploded View Fig 49 Item Part# Description 11481043 Cross Beam Assy. 11481618 Cross Beam Cover 10209009 Cup Head Bolt M6*8 10420044 Limit Plate 10420138 Socket Bolt M6*16 11481029 φ16 Pin 10420037 φ16 Snap Ring 10420033 Spring 10209021 Hex Nut M10 3-10 10420049...
  • Page 30 4.2 Cylinder (10481045) Exploded View Fig. 50 Item Part# Description 51-1 10209078A Dust Ring 51-2 10620046 Y- Ring 51-3 11481053 Head Cap 51-4 10481039 O- Ring 51-5 11481055 Bore Weldment 51-6 11481049 Piston Rod 51-7 11481040 51-8 10520056 Support Ring 51-9 10520055 Y- Ring...
  • Page 31 4.3 Power Unit (81513021/81513025) Exploded View 380V/50Hz 3 Phase 220V/60Hz Single Phase Manual Power Unit Manual Power Unit Exploded View Exploded View Fig.51 - 29 -...
  • Page 32 Part lift for 380V/50Hz 3 Phase Manual Power Unit Item Part# Description 71150051 AMGO name plate 81400300 Cup Head Bolt 81400363 Motor Connecting Shaft 81400369 Manifold block 10209149 Spring Washerφ6 81400276 Iron plug 81400259 Red rubber plug 85090142 Socket bolt 81400292 Gear Pump 81400366...
  • Page 33 Part lift for 220V/60Hz Single Phase Manual Power Unit Item Part# Description 81400180 Rubber pad 81400130 Start capacitor 81400088 Run capacitor 10420148 Cup head bolt 81400066 Capacitor cap 81400363 Motor Connecting Shaft 81400369 Manifold block 10209149 Spring washer 81400276 Iron plug 81400259 Red rubber plug 85090142...
  • Page 34 Illustration of Hydraulic Valve for power unit （See Fig.52） Protective ring Oil return port Relief valve Release valve Throttle valve Oil Outlet Handle of Release valve Check valve Fig.52 - 32 -...

  • Page 35: Test Run

    V. TEST RUN 1. Fill the reservoir with approximately 26L Hydraulic Oil (Note: In consideration of Power Unit’s durability，please use Hydraulic Oil 46#). 2. Press the button on the power unit, the Cables will be strained. Check whether the Cables match the Pulley. Make sure the Cables are not across. 3.

  • Page 36: Operation Instruction

    VI. OPERATION INSTRUCTIONS To lift vehicle 1. Keep clean of environment near the lift; 2. Drive vehicle to the Platform and put on the brake; 3. Turn on the power and press the button, raise the lift to the working position; Note: make sure the vehicle is steady when the lift is raised.

  • Page 37: Trouble Shooting

    VIII. TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Start Button does not work 1.Press start button. 2.Wiring connections are not in good 2.Repair all wiring connections condition Motor does 3. Motor burned out 3.Repair or replace motor not run 4. AC contactor burned out 4.Replace AC contactor 5.
  • Page 38 AMGO HYDRAULIC CORPORATION Address: 1931 Jo Rogers Blvd, Manning, South Carolina, USA Tel: (803) 505-6410 Fax: (803) 505-6410 NO.：72149203 Date：2019/12 - 36 -...

This manual is also suitable for:

Pro-30e

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