Tronair 02A7896C0100 Operation & Service Manual
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Tronair 02A7896C0100 Operation & Service Manual

15 ton jack
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OPERATION & SERVICE MANUAL
Model: 02A7896C0100
15 Ton Jack
10/2023 - Rev. 06
For Spare Parts, Operations & Service Manuals or Service Needs
Scan the QR code or visit Tronair.com/aftermarket
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com

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  • Page 1 Model: 02A7896C0100 15 Ton Jack 10/2023 - Rev. 06 For Spare Parts, Operations & Service Manuals or Service Needs Scan the QR code or visit Tronair.com/aftermarket Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 01/2011 Original Release 05/2012 Modified Parts List 10/2012 Modified Parts List 12/2014 Major revision 07/2018 Major revision 10/2023 Modified Parts List...

  • Page 3: Table Of Contents

    Model: 02A7896C0100 15 Ton Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ......................1 WARNING AND DANGER SIGNS ........................1 COMPONENT SAFETY FEATURES ........................

  • Page 4: Product Information

    Model: 02A7896C0100 15 Ton Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.

  • Page 5: Safety Guidelines

    Model: 02A7896C0100 15 Ton Jack SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of jack and threads on ram. • Never put hands between the aircraft and the jack pad; as after aircraft has been lowered, struts may have hung up.

  • Page 6: Preparation Prior To First Use

    Model: 02A7896C0100 15 Ton Jack PREPARATION PRIOR TO FIRST USE This product is typically shipped completely assembled and tested and requires no further assembly before operation; however, there may be instances where the jack is shipped partially dis-assembled. In this case follow the General Instructions guidelines for re-assembly.

  • Page 7: Operation

    Model: 02A7896C0100 15 Ton Jack OPERATION OPERATING PARAMETERS • The user shall work in accordance with the Operator Manual. • It is not allowed to work under the raised load until it is secured by suitable means, i.e. Ram Locknut.

  • Page 8: Rules For Operating

    Model: 02A7896C0100 15 Ton Jack 6.4.1 Rules For Operating The user shall work in accordance with the Operator and/or Technical Manuals. It is not allowed to work under the raised load until it is secured by suitable means, i.e. Ram Locknut.

  • Page 9: Packaging And Storage

    Model: 02A7896C0100 15 Ton Jack PACKAGING AND STORAGE PACKAGING REQUIREMENTS Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment. HANDLING Jack can be rolled by hand on its casters. STRAPPING Jack can be strapped down by suitable means to prevent unwanted movement during shipment.

  • Page 10: Transportation

    Model: 02A7896C0100 15 Ton Jack TRANSPORTATION LIFTING Lifting can be accomplished by crane and strap through top of tripod, or by fork truck under lower tripod support. Approximate weight = 920 lbs (417.3 kg) TOWING See illustration • Ensure floor pads are raised to highest position •...

  • Page 11: Trouble Shooting

    Model: 02A7896C0100 15 Ton Jack TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Fluid leakage at pump piston Damaged backup ring, o-ring, piston or Replace pump or pump body pump body External fluid leakage at Damaged o-ring, backup ring or inner Remove ram(s) as a unit from cylinder. Inspect...

  • Page 12: Maintenance

    • At this time flush old hydraulic fluid and dirt from over-all system and replenish with new, clean hydraulic fluid. • No modifications shall be carried without prior written approval by Tronair. 10.2 MAINTENANCE SCHEDULE Check Fluid Level ......Each Use Lubricate Casters ......

  • Page 13: Jack Function Load Test

    CALIBRATION OF INSTRUMENTATION All gauges on the Hydraulic Power Unit can be either returned to Tronair for calibration or certified by the end user if proper calibration equipment is available. Gauges returned to Tronair for calibration will be tested with standards traceable to N.I.S.T.

  • Page 14: In-Service Support

    If warranty coverage is approved, either replacement parts will be sent or the product will have to be returned to Tronair for repairs. If the product is to be returned, a Return Material Authorization (RMA) number will be issued for reference purposes on any shipping documents.
  • Page 15 Model: 02A7896C0100 15 Ton Jack This page left blank iintentionally. 10/2023 | Rev. 06 Page | 12...
  • Page 16 Model: 02A7896C0100 15 Ton Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-7267 ASSEMBLY, CYLINDER FLATWASHER, ⅜ NARROW G-1250-1070N BOLT, HEX HEAD GRADE 5, ⅜ - 16 X 1 ¼ LONG...
  • Page 17 Model: 02A7896C0100 15 Ton Jack Parts List When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. Item Part Number Description U-1136 CASTER, SPRING LOADED STOPNUT, ⅜ - 16 ELASTIC G-1202-1070 BOLT, HEX HEAD GRADE 5, ⅜ - 16 X 1 ½ LONG...
  • Page 18 Model: 02A7896C0100 15 Ton Jack Parts List When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. Item Part Number Description FLATWASHER, ⅜ NARROW G-1250-1070N LOCKWASHER, ⅜ REGULAR G-1251-1070R J-4497-01 PLATE, SUPPORT R-2449 SCREW, ADJUSTMENT G-1300-44160 PIN, ROLL, 7/16 X 1 ¾...
  • Page 19 Model: 02A7896C0100 15 Ton Jack Parts List When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. Item Part Number Description FLATWASHER, ⅜ NARROW G-1250-1070N LOCKWASHER, ⅜ REGULAR G-1251-1070R BOLT, HEX HEAD GRADE 5, ⅜ - 16 X 1 ¼ LONG...
  • Page 20 Model: 02A7896C0100 15 Ton Jack Parts List When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. Item Part Number Description J-5818-01 BRACKET, CYLINDER RETAINING LARGE FLATWASHER, ⅜ NARROW G-1250-1070N LOCKWASHER, ⅜ REGULAR G-1251-1070R BOLT, HEX HEAD GRADE 5, ⅜ - 16 X 1 ¼ LONG...
  • Page 21 Model: 02A7896C0100 15 Ton Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description G-1202-1055 STOPNUT, ¼ - 28 ELASTIC G-1250-1050N FLATWASHER, ¼ NARROW J-3415-01 BRACKET, AIR PUMP MOUNTING HOSE ⅜...
  • Page 22 Model: 02A7896C0100 15 Ton Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 10/2023 | Rev. 06 Page | 19...
  • Page 23 Model: 02A7896C0100 15 Ton Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description R-2510-01 CAP, BOTTOM HC-2000-246 O-RING, BOTTOM CAP, SERIES 2 HC-2023-246 BACKUP, BOTTOM CAP O-RING TR-2134...
  • Page 25 APPENDIX I Hydraulic Schematic...
  • Page 27 Hydraulic Schematic...
  • Page 29 APPENDIX II Air Pump Manufacturer Data...
  • Page 57 APPENDIX III Declaration of Conformity...

  • Page 59: Declaration Of Conformity

    DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jack 02A7896C0100 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc.
  • Page 61 APPENDIX IV Safety Data Sheet (SDS) MIL-PRF-5606 Hydraulic Fluid...
  • Page 75 APPENDIX V Maintenance Schedule...

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