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Tronair 02-7898C0100 Operation & Service Manual

5 ton three stage jack
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For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com
The Tronair Group of Companies:
Tronair, Inc.
1 Air Cargo Pkwy East
Swanton, OH 43558
OPERATION & SERVICE MANUAL
Models: 02-7898C0100
02A7898C0100
02A7898C0100-A1
5 Ton Three Stage Jack
08/2024 - Rev. 06
Tronair | EBIS | Columbus Jack | Eagle | DAE | Malabar International
Phone: (419) 866-6301 | 800-426-6301
Web: www.tronair.com
Email: sales@tronair.com

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Summary of Contents for Tronair 02-7898C0100

  • Page 1 02A7898C0100-A1 5 Ton Three Stage Jack 08/2024 - Rev. 06 The Tronair Group of Companies: Tronair | EBIS | Columbus Jack | Eagle | DAE | Malabar International Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com...
  • Page 2 For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com REVISION DATE TEXT AFFECTED 09/2010 Original Release 10/2010 Modified 2.3 Component Safety Features, 2.5 Features For Operator Safety and Parts Lists 04/2014 7.4.2 Jack Instructions, Parts List 07/2018 Major revision 02/2019...
  • Page 3 For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com Models: 02-7898C0100, 02A7898C0100, 02A7897C0100-A1 5 Ton Three Stage Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 FUNCTION................................
  • Page 4 5 Ton Three Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 5 For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com Models: 02-7898C0100, 02A7898C0100, 02A7897C0100-A1 5 Ton Three Stage Jack NECESSARY PERSONAL PROTECTIVE EQUIPMENT CAUTION! Always wear safety glasses. SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack.

  • Page 6: Installation

    For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com Models: 02-7898C0100, 02A7898C0100, 02A7897C0100-A1 5 Ton Three Stage Jack ASSEMBLY This product is shipped completely assembled and tested and requires no further assembly before operation. The following sections apply when servicing the unit.

  • Page 7: Numerical Values

    For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com Models: 02-7898C0100, 02A7898C0100, 02A7897C0100-A1 5 Ton Three Stage Jack OPERATION OPERATING PARAMETERS • The user shall work in accordance with the Operator Manual • It is not allowed to work under the raised load until it is secured by suitable means, i.e. Ram Locknut •...
  • Page 8 • Load test jacks annually. • Only order replacement parts from Tronair. • Failure to comply could result in premature failure below certified weight and could cause serious injury including death. Correct Pin Placement 08/2024 | Rev.
  • Page 9 For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com Models: 02-7898C0100, 02A7898C0100, 02A7897C0100-A1 5 Ton Three Stage Jack 6.4.2 Jack Instructions (continued) Incorrect Pin Placements Washer In Ball Lock In Washer On Top Of Locking Pin Not In...
  • Page 10 For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com Models: 02-7898C0100, 02A7898C0100, 02A7897C0100-A1 5 Ton Three Stage Jack 6.4.2 Jack Instructions (continued) WARNING! The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in personal injury or death and/or damage to aircraft or equipment.

  • Page 11: Troubleshooting

    For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com Models: 02-7898C0100, 02A7898C0100, 02A7897C0100-A1 5 Ton Three Stage Jack TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Fluid leakage at pump Damaged backup ring, o-ring, piston or Replace Pump...

  • Page 12: Maintenance Schedule

    Jacks shall be maintained and repaired in accordance with the manufacturer’s instructions. Such maintenance and repair shall be carried out by qualified persons. • No modifications shall be carried out without prior written approval by Tronair. 10.2 MAINTENANCE SCHEDULE Check Fluid Level ............Each Use Lubricate Casters ............
  • Page 13 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
  • Page 14 For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com Models: 02-7898C0100, 02A7898C0100, 02A7897C0100-A1 5 Ton Three Stage Jack Parts List – 02-7898C0100 When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit.
  • Page 15 For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com Models: 02-7898C0100, 02A7898C0100, 02A7897C0100-A1 5 Ton Three Stage Jack Parts List – 02A7898C0100 When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit.
  • Page 16 For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com Models: 02-7898C0100, 02A7898C0100, 02A7897C0100-A1 5 Ton Three Stage Jack Parts List – 02A7898C0100 When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit.
  • Page 17 For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com Models: 02-7898C0100, 02A7898C0100, 02A7897C0100-A1 5 Ton Three Stage Jack Parts List When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. Item...
  • Page 18 For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com APPENDIX I Hydraulic Schematic...
  • Page 19 For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com...
  • Page 20 For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com Hydraulic Schematic...
  • Page 21 For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com...
  • Page 22 For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com APPENDIX II Air Pump Manufacturer Data...
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  • Page 49 For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com...
  • Page 50 For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com APPENDIX III Declaration of Conformity...

  • Page 51: Declaration Of Conformity

    For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jacks 02-7898C0100 02A7898C0100 Relevant provisions complied with by the machinery: 2006/42/EC...
  • Page 52 For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com...
  • Page 53 For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com APPENDIX IV Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
  • Page 54 For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com...
  • Page 55 For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com...
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  • Page 66 For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com...
  • Page 67 For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com APPENDIX V Maintenance Schedule...
  • Page 68 For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com...
  • Page 69 For 02A7898C0100 sales, parts and service, click here to view this item on PilotJohn.com...

This manual is also suitable for:

02a7898c010002a7898c0100-a1

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