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Tronair 02A7897C0100 Operation & Service Manual

15 ton jack
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OPERATION & SERVICE MANUAL
Model: 02A7897C0100
15 Ton Jack
10/2023 - Rev. 06
For Spare Parts, Operations & Service Manuals or Service Needs
Scan the QR code or visit Tronair.com/aftermarket
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com

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Summary of Contents for Tronair 02A7897C0100

  • Page 1 Model: 02A7897C0100 15 Ton Jack 10/2023 - Rev. 06 For Spare Parts, Operations & Service Manuals or Service Needs Scan the QR code or visit Tronair.com/aftermarket Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 01/2011 Original Release 05/2012 Modified Parts List 10/2012 Modified Parts List 07/2018 Major revision 08/2023 Modified Parts List 10/2023 Modified Parts List...
  • Page 3 Model: 02A7897C0100 15 Ton Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 USAGE ................................1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ......................1 WARNING AND DANGER SIGNS ........................1 COMPONENT SAFETY FEATURES ........................
  • Page 4 Model: 02A7897C0100 15 Ton Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 5 Model: 02A7897C0100 15 Ton Jack SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of jack and threads on ram. • Never put hands between the aircraft and the jack pad; as after aircraft has been lowered, struts may have hung up.

  • Page 6: Installation

    Model: 02A7897C0100 15 Ton Jack ASSEMBLY This product is typically shipped completely assembled and tested and requires no further assembly before operation; however, there may be instances where the jack is shipped partially dis-assembled. In this case follow the General Instructions guidelines for re-assembly. The following sections also apply when servicing the unit.

  • Page 7: Numerical Values

    Model: 02A7897C0100 15 Ton Jack OPERATION OPERATING PARAMETERS • The user shall work in accordance with the Operator Manual. • It is not allowed to work under the raised load until it is secured by suitable means, i.e. Ram Locknut.
  • Page 8 Model: 02A7897C0100 15 Ton Jack OPERATING INSTRUCTIONS The user should be familiar with the following statements prior to using the jack(s): CAUTION! Never put hands between the aircraft and the jack pad; as after aircraft has been lowered, struts may have hung up.
  • Page 9 Model: 02A7897C0100 15 Ton Jack PACKAGING AND STORAGE PACKAGING REQUIREMENTS Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment. HANDLING Jack can be rolled by hand on its casters. STRAPPING Jack can be strapped down by suitable means to prevent unwanted movement during shipment.

  • Page 10: Troubleshooting

    Model: 02A7897C0100 15 Ton Jack TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Fluid leakage at pump piston or Damaged backup ring, o-ring, piston or pump Replace pump pump body body Remove ram(s) as a unit from cylinder. Damaged o-ring, backup ring or inner cylinder External fluid leakage at ram(s) Inspect parts.

  • Page 11: Maintenance Schedule

    Jacks shall be maintained and repaired in accordance with the manufacturer’s instructions. Such maintenance and repair shall be carried out by qualified persons. • No modifications shall be carried out without prior written approval by Tronair. 10.2 MAINTENANCE SCHEDULE Check Fluid Level ..............Each Use Lubricate Casters ..............
  • Page 12 If warranty coverage is approved, either replacement parts will be sent or the product will have to be returned to Tronair for repairs. If the product is to be returned, a Return Material Authorization (RMA) number will be issued for reference purposes on any shipping documents.
  • Page 13 Model: 02A7897C0100 15 Ton Jack This page left blank intentionally. 10/2023 | Rev. 06 Page | 10...
  • Page 14 Model: 02A7897C0100 15 Ton Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 10/2023 | Rev. 06 Page | 11...
  • Page 15 Model: 02A7897C0100 15 Ton Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description H-1009-01 ASSEMBLY, HANDLE Z-4252 RESERVOIR H-1045 BREATHER Z-7267 ASSEMBLY, CYLINDER H-3303 STOP NUT HJ-557 PAD, JACK...
  • Page 16 Model: 02A7897C0100 15 Ton Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description G-1202-1055 STOPNUT, ¼ - 28 ELASTIC G-1250-1050N FLATWASHER, ¼ NARROW J-3415-01 BRACKET, AIR PUMP MOUNTING HOSE 3/8 PUSH-ON 3”...
  • Page 17 Model: 02A7897C0100 15 Ton Jack This page left blank intentionally. 10/2023 | Rev. 06 Page | 14...
  • Page 18 Model: 02A7897C0100 15 Ton Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit 10/2023 | Rev. 06 Page | 15...
  • Page 19 Model: 02A7897C0100 15 Ton Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit Item Part Number Description R-2510-01 CAP, BOTTOM HC-2000-246 O-RING, BOTTOM CAP, SERIES 2 HC-2023-246 BACKUP, BOTTOM CAP O-RING TR-2134...
  • Page 21 APPENDIX I Hydraulic Schematic...
  • Page 23 Hydraulic Schematic...
  • Page 25 APPENDIX II Air Pump Manufacturer Data...
  • Page 53 APPENDIX III Declaration of Conformity...

  • Page 55: Declaration Of Conformity

    DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jack 02A7897C0100 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc.
  • Page 57 APPENDIX IV Safety Data Sheet (SDS) MIL-PRF-5606 Hydraulic Fluid...
  • Page 71 APPENDIX V Maintenance Schedule...