Tronair 02A7895C0100 Operation & Service Manual
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Tronair 02A7895C0100 Operation & Service Manual

40 ton jack
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OPERATION & SERVICE MANUAL
Models: 02A7895C0100
02A7895C0100-A1
40 Ton Jack
02/2021 - Rev. 06
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com

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Summary of Contents for Tronair 02A7895C0100

  • Page 1 OPERATION & SERVICE MANUAL Models: 02A7895C0100 02A7895C0100-A1 40 Ton Jack 02/2021 - Rev. 06 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 12/2010 Original Release 05/2012 Modified Parts List 10/2012 Modified Parts List 12/2014 Major revision 12/2016 Modified Parts List 02/2021 Added 02A7895C0100...

  • Page 3: Table Of Contents

    Models: 02A7895C0100, 02A7895C0100-A1 40 Ton Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ......................1 WARNING AND DANGER SIGNS ........................1 COMPONENT SAFETY FEATURES ........................

  • Page 4: Product Information

    Models: 02A7895C0100, 02A7895C0100-A1 40 Ton Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.

  • Page 5: Safety Guidelines

    Models: 02A7895C0100, 02A7895C0100-A1 40 Ton Jack SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of jack and threads on ram.  Never put hands between the aircraft and the jack pad; as after aircraft has been lowered, struts may have hung up.

  • Page 6: Preparation Prior To First Use

    Models: 02A7895C0100, 02A7895C0100-A1 40 Ton Jack PREPARATION PRIOR TO FIRST USE This product is typically shipped completely assembled and tested and requires no further assembly before operation; however, there may be instances where the jack is shipped partially dis-assembled. In this case follow the General Instructions guidelines for re-assembly.

  • Page 7: Operation

    Models: 02A7895C0100, 02A7895C0100-A1 40 Ton Jack OPERATION OPERATING PARAMETERS  The user shall work in accordance with the Operator Manual.  It is not allowed to work under the raised load until it is secured by suitable means, i.e. Ram Locknut.

  • Page 8: Operating Instructions

    Models: 02A7895C0100, 02A7895C0100-A1 40 Ton Jack OPERATION (continued) OPERATING INSTRUCTIONS The user should be familiar with the following statements prior to using the jack(s): CAUTION! Never put hands between the aircraft and the jack pad; as after aircraft has been lowered, struts may have hung up.

  • Page 9: Packaging And Storage

    Models: 02A7895C0100, 02A7895C0100-A1 40 Ton Jack PACKAGING AND STORAGE PACKAGING REQUIREMENTS Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment. HANDLING Jack can be rolled by hand on its casters. STRAPPING Jack can be strapped down by suitable means to prevent unwanted movement during shipment.

  • Page 10: Transportation

    Models: 02A7895C0100, 02A7895C0100-A1 40 Ton Jack TRANSPORTATION LIFTING Lifting can be accomplished by crane and strap through top of tripod, or by fork truck under lower tripod support. Approximate weight = 1300 lbs (590 kg) TOWING See illustration  Ensure floor pads are raised to highest position ...

  • Page 11: Maintenance

    Models: 02A7895C0100, 02A7895C0100-A1 40 Ton Jack MAINTENANCE GENERAL  All maintenance and/or repair work should be done using good workmanship practices and proper tools.  The work area should be clean and free of dirt.  When O-rings and backup rings are removed, every effort should be made to avoid the contact of tools with the critical surfaces of parts.

  • Page 12: Removing And Servicing Pump

    Models: 02A7895C0100, 02A7895C0100-A1 40 Ton Jack MAINTENANCE (continued0 REMOVING AND SERVICING PUMP NOTE: If pump is found faulty, call the factory for replacement or replace seals as follows: Review Appendix III HC-1961 Hand Pump Parts List. Clamp suction (push on) hose and remove hose from pump.

  • Page 13: Provision Of Spares

    CALIBRATION OF INSTRUMENTATION Gauges can be either returned to Tronair for calibration or certified by the end user if proper calibration equipment is available. Gauges returned to Tronair for calibration will be tested with standards traceable to N.I.S.T. (National Institute of Standards and Technology).

  • Page 14: Guarantees/Limitation Of Liability

    GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
  • Page 15 Models: 02A7895C0100, 02A7895C0100-A1 40 Ton Jack This page left blank intentionally. 02/2021 | Rev. 06 Page | 12...
  • Page 16 Models: 02A7895C0100, 02A7895C0100-A1 40 Ton Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-7226 Assembly, Cylinder Flatwasher, ⅜ Narrow G-1250-1070N Bolt, Hex Head Grade 5, ⅜ - 16 x 1 ¼ Long...
  • Page 17 Adapter, Swivel Nut Pipe HC-2483 Gauge, 5,000 psi/65 ton N-2005-08-S Elbow, Male N-2001-08-S-B Elbow, Straight Thread Pad, Jack – 02A7895C0100 ONLY HJ-557 Pad, Jack – 02A7895C0100-A1 ONLY R-1963 G-1318-0535 Pin, 5/16 x 3.5 Long Model D V-2118 Label, Serial Number (CE)
  • Page 18 Models: 02A7895C0100, 02A7895C0100-A1 40 Ton Jack Parts List When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. Item Part Number Description Flatwasher, ⅜ Narrow G-1250-1070N Lockwasher, ⅜ Regular G-1251-1070R J-4497-01 Plate, Support R-2449 Screw, Adjustment G-1300-44160 Pin, Roll, 7/16 x 1 ¾...
  • Page 19 Models: 02A7895C0100, 02A7895C0100-A1 40 Ton Jack Parts List When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. Item Part Number Description Flatwasher, ⅜ Narrow G-1250-1070N Lockwasher, ⅜ Regular G-1251-1070R Bolt, Hex Head Grade 5, ⅜ - 16 x 1 ¼ Long...
  • Page 20 Models: 02A7895C0100, 02A7895C0100-A1 40 Ton Jack Parts List When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. Item Part Number Description J-5816-01 Bracket, Cylinder Retaining Large Flatwasher, ⅜ Narrow G-1250-1070N Lockwasher, ⅜ Regular G-1251-1070R Bolt, Hex Head Grade 5, ⅜ - 16 x 1 ¼ Long...
  • Page 21 Models: 02A7895C0100, 02A7895C0100-A1 40 Ton Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Stopnut, ⅜- 16 Elastic G-1202-1070 Flatwasher, ⅜ Narrow G-1250-1070N H-3313-01 Bracket, Air Pump Mounting Hose ⅜...
  • Page 22 Models: 02A7895C0100, 02A7895C0100-A1 40 Ton Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description R-2485-01 Cap, Bottom HC-2000-259 O-Ring, Bottom Cap, Series 2 HC-2023-259 Backup, Bottom Cap O-Ring...
  • Page 23 APPENDIX I Hydraulic Schematic...
  • Page 25 Hydraulic Schematic...
  • Page 27 APPENDIX II Air Pump Manufacturer Data...
  • Page 53 APPENDIX III HC-1961 Hand Pump Parts List...
  • Page 55 Model: HC-1961 3250 psi Hand Pump Parts List With Illustrations 10/2001 – Rev. OR Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 57 2500 psi Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 58 HC-1961 2500 psi Hand Pump Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description K-3441 Kit, Seal Replacement; consists of: Wiper, Rod Ring, Backup O-ring, Piston O-ring, Valve Body O-ring, Tube Seal O-ring, Relief Screw O-ring, Release Screw...
  • Page 59 APPENDIX IV Declaration of Conformity...
  • Page 61 DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jack 02A7895C0100 02A7895C0100-A1 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc.
  • Page 63 APPENDIX IV Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
  • Page 77 APPENDIX VI Maintenance Schedule...

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