Tronair 02-7899C0100 Operation & Service Manual

Tronair 02-7899C0100 Operation & Service Manual

12 ton 10.7 metric ton single stage jack

Advertisement

OPERATION & SERVICE MANUAL
Models:
02-7899C0100 02A7899C0100
02B7899C0100 02C7899C0100
12 Ton (10.7 Metric Ton)
Single Stage Jack
06/2010 - Rev. 01
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 02-7899C0100 and is the answer not in the manual?

Questions and answers

Summary of Contents for Tronair 02-7899C0100

  • Page 1 OPERATION & SERVICE MANUAL Models: 02-7899C0100 02A7899C0100 02B7899C0100 02C7899C0100 12 Ton (10.7 Metric Ton) Single Stage Jack 06/2010 - Rev. 01 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 06/2010 Original release...
  • Page 3 Models: 02-7899C0100, 02A7899C0100, 02B7899C0100, 02C7899C0100 12 Ton Single Stage Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION ............................1 USAGE ..................................1 LIST OF DRAWINGS ..............................1 SAFETY INFORMATION............................... 1 ALARM AND WARNING SYSTEMS .......................... 1 WARNING AND DANGER SIGNS ..........................1 COMPONENT SAFETY FEATURES .........................
  • Page 4 12 Ton Single Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 5 Models: 02-7899C0100, 02A7899C0100, 02B7899C0100, 02C7899C0100 12 Ton Single Stage Jack SAFETY INFORMATION (continued) 2.10 NECESSARY PERSONAL PROTECTIVE EQUIPMENT CAUTION! Always wear safety glasses. 2.11 SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack.
  • Page 6: Installation

    Models: 02-7899C0100, 02A7899C0100, 02B7899C0100, 02C7899C0100 12 Ton Single Stage Jack PACKAGING AND STORAGE (continued) STORAGE ENVIRONMENT  Store jacks between -20C and +50C/-4 F and 122 F.  Always store jack with ram all the way down.  Suitable for outdoor storage by using a full coverage waterproof tarp or canvas.
  • Page 7: Numerical Values

    Models: 02-7899C0100, 02A7899C0100, 02B7899C0100, 02C7899C0100 12 Ton Single Stage Jack OPERATION OPERATING PARAMETERS:  The user shall work in accordance with the Operator Manual.  It is not allowed to work under the raised load until it is secured by suitable means, i.e. Ram Locknut.
  • Page 8 Models: 02-7899C0100, 02A7899C0100, 02B7899C0100, 02C7899C0100 12 Ton Single Stage Jack OPERATING INSTRUCTIONS (continued) 7.4.2 Jack Instructions To Raise Aircraft: Place jack on a hard, level surface. Raise mechanical extension as close to aircraft jack pad as possible. WARNING! The locking pin MUST be placed in the ram protection ring groove and fully through the mechanical extension.
  • Page 9 Models: 02-7899C0100, 02A7899C0100, 02B7899C0100, 02C7899C0100 12 Ton Single Stage Jack 7.4.2 Jack Instructions (continued) Incorrect Pin Placements Washer In Ball Lock In Washer On Top Of Locking Pin Not In Ram Protection Ring Ram Protection Ring Ram Protection Ring Ram Protection Ring...
  • Page 10: Maintenance Schedule

    Models: 02-7899C0100, 02A7899C0100, 02B7899C0100, 02C7899C0100 12 Ton Single Stage Jack 7.4.2 Jack Instructions (continued) Close pump release valve by turning clockwise. Note: Turning the pump release valve counter-clockwise lowers the jack. Turning the pump release valve clockwise stops the jacks descent, and allows it to be raised.
  • Page 11: Troubleshooting

    Models: 02-7899C0100, 02A7899C0100, 02B7899C0100, 02C7899C0100 12 Ton Single Stage Jack MAINTENANCE (continued) SERVICING JACK To Disassemble Jack: Remove mounting plate (Item 45) by unscrewing four socket head cap screws (Item 44). Raise ram assembly (Item 47) to the point where it can be lifted from the jack cylinder.
  • Page 12 GUARANTEES Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
  • Page 13 Models: 02-7899C0100, 02A7899C0100, 02B7899C0100, 02C7899C0100 12 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-7279-00 Weldment, Jack H-1009-01 Assembly, Handle G-1203-1095 Jamnut, 1/2-20 Elastic...
  • Page 14 Models: 02-7899C0100, 02A7899C0100, 02B7899C0100, 02C7899C0100 12 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description N-2788-02-S-B Elbow, 90 Male, SAE #6 x ¼ Hose TF-1043-06*18.0...
  • Page 15 Models: 02-7899C0100, 02A7899C0100, 02B7899C0100, 02C7899C0100 12 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description N-2789-01-S-B Connector, Straight Male, ¼ Hose x SAE #4 N-2740-04-S-B Tee, Male Branch, SAE #4 TF-1047-01*09.0...
  • Page 16 Models: 02-7899C0100, 02A7899C0100, 02B7899C0100, 02C7899C0100 12 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description TF-1043-06*18.0 Assembly, Hose, 18" long G-1202-1055 Stopnut, 1/4-28 Elastic G-1250-1050N Flatwasher, 1/4 Narrow TF-1047-01*10.0...
  • Page 17 Models: 02-7899C0100, 02A7899C0100, 02B7899C0100, 02C7899C0100 12 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HJ-553 Ring, Ram Protection H-2331 Stop Nut G-1151-107206 Screw, Socket Head Cap, 3/8-16 x 3/4" long...
  • Page 18 Models: 02-7899C0100, 02A7899C0100, 02B7899C0100, 02C7899C0100 12 Ton Single Stage Jack Parts List - Spring Loaded Caster Option When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description G-1203-1105 Jamnut, -18 Elastic G-1250-1100N...
  • Page 19 APPENDIX I Hydraulic Schematic...
  • Page 21 Hydraulic Schematic...
  • Page 23 APPENDIX II Air Pump Manufacturer Data...
  • Page 51 APPENDIX III HC-1961 Hand Pump Parts List...
  • Page 53 HC-1961 3250 psi Hand Pump Installation Instructions and Parts List 10/2001 – Rev. OR Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 55 3250 psi Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 56 HC-1961 3250 psi Hand Pump Parts List Illustrations WARNING! Item 10 (H-2606) is a preset relief valve. Do Not disassemble this valve. Replacement parts are available as a preset relief valve assembly 05/2005 | Rev. OR Page | 2...
  • Page 57 APPENDIX IV Declaration of Conformity...
  • Page 59: Declaration Of Conformity

    DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jacks 02-7899C0100 02A7899C0100 02B7899C0100 02C7899C0100 Relevant provisions complied with by the machinery: 200642/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc.
  • Page 61 APPENDIX V Safety Data Sheet Hydraulic Fluid...
  • Page 75 APPENDIX VI Maintenance Schedule...

This manual is also suitable for:

02a7899c010002b7899c010002c7899c0100

Table of Contents