Related Manuals for Tronair 02-7898C0100
Summary of Contents for Tronair 02-7898C0100
- Page 1 OPERATION & SERVICE MANUAL Models: 02-7898C0100 02A7898C0100 5 Ton Three Stage Jack 07/2018 - Rev. 04 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
- Page 2 REVISION DATE TEXT AFFECTED 09/2010 Original Release 10/2010 Modified 2.3 Component Safety Features, 2.5 Features For Operator Safety and Parts Lists 04/2014 7.4.2 Jack Instructions, Parts List 07/2018 Major revision...
- Page 3 Models: 02-7898C0100 and 02A7898C0100 5 Ton Three Stage Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 FUNCTION................................1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ......................1 WARNING AND DANGER SIGNS ........................
- Page 4 5 Ton Three Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
- Page 5 Models: 02-7898C0100 and 02A7898C0100 5 Ton Three Stage Jack SAFETY INFORMATION (continued) NECESSARY PERSONAL PROTECTIVE EQUIPMENT CAUTION! Always wear safety glasses. SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of jack and threads on ram.
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Page 6: Installation
Models: 02-7898C0100 and 02A7898C0100 5 Ton Three Stage Jack ASSEMBLY This product is shipped completely assembled and tested and requires no further assembly before operation. The following sections apply when servicing the unit. GENERAL INSTRUCTIONS This product should be assembled and/or repaired using good workmanship practices and proper tools. Bolts and elastic stopnuts should be tightened to a torque not to exceed industry standards for Grade '5' bolts. -
Page 7: Numerical Values
Models: 02-7898C0100 and 02A7898C0100 5 Ton Three Stage Jack OPERATION OPERATING PARAMETERS The user shall work in accordance with the Operator Manual It is not allowed to work under the raised load until it is secured by suitable means, i.e. Ram Locknut ... - Page 8 Load test jacks annually. Only order replacement parts from Tronair. Failure to comply could result in premature failure below certified weight and could cause serious injury including death. Correct Pin Placement 07/2018 | Rev.
- Page 9 Models: 02-7898C0100 and 02A7898C0100 5 Ton Three Stage Jack 6.4.2 Jack Instructions (continued) Incorrect Pin Placements Washer In Ball Lock In Washer On Top Of Locking Pin Not In Ram Protection Ring Ram Protection Ring Ram Protection Ring Ram Protection Ring...
- Page 10 Models: 02-7898C0100 and 02A7898C0100 5 Ton Three Stage Jack 6.4.2 Jack Instructions (continued) WARNING! The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in personal injury or death and/or damage to aircraft or equipment.
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Page 11: Troubleshooting
Models: 02-7898C0100 and 02A7898C0100 5 Ton Three Stage Jack TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Fluid leakage at pump piston Damaged backup ring, o-ring, piston or Replace Pump or pump body pump body External fluid leakage at Damaged o-ring, backup ring or inner Remove rams as a unit from cylinder. -
Page 12: Maintenance Schedule
Models: 02-7898C0100 and 02A7898C0100 5 Ton Three Stage Jack 10.0 MAINTENANCE 10.1 GENERAL All maintenance and/or repair work should be done using good workmanship practices and proper tools. The work area should be clean and free of dirt. - Page 13 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
- Page 14 Models: 02-7898C0100 and 02A7898C0100 5 Ton Three Stage Jack Parts List When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. Item Part Number Description K-3333 Assembly, Blowgun H-1009-01 Assembly, Handle Z-7154-01 Air Pump TR-2149 Locknut, 1...
- Page 15 Models: 02-7898C0100 and 02A7898C0100 5 Ton Three Stage Jack Parts List When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. Item Part Number Description G-1202-1055 Stopnut, ¼ - 28 Elastic G-1250-1050N Flatwasher, ¼ Narrow J-3415-01 Bracket, Air Pump Mounting Hose 3/8 Push-On 12”...
- Page 16 Models: 02-7898C0100 and 02A7898C0100 5 Ton Three Stage Jack Parts List When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. Item Part Number Description Z-7282 Ram, 1 Stage Z-7268 Ram, 2 Stage Z-7270 Ram, 3...
- Page 17 APPENDIX I Hydraulic Schematic...
- Page 19 Hydraulic Schematic...
- Page 21 APPENDIX II Air Pump Manufacturer Data...
- Page 49 APPENDIX III Declaration of Conformity...
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Page 51: Declaration Of Conformity
DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jacks 02-7898C0100 02A7898C0100 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc. - Page 53 APPENDIX IV Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
- Page 67 APPENDIX V Maintenance Schedule...
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