Tronair 02A7844-0111 Operation & Service Manual

Tronair 02A7844-0111 Operation & Service Manual

30 ton single stage jack

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OPERATION & SERVICE MANUAL
Model: 02A7844-0111
30 Ton Single Stage Jack
01/2004 - Rev. 04
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com

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Summary of Contents for Tronair 02A7844-0111

  • Page 1 OPERATION & SERVICE MANUAL Model: 02A7844-0111 30 Ton Single Stage Jack 01/2004 - Rev. 04 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 01/2004 Revision...
  • Page 3: Table Of Contents

    Model: 02A7844-0111 30 Ton Single Stage Jack TABLE OF CONTENTS PAGE DESCRIPTION .................................. 1 USAGE....................................1 SPECIFICATIONS ................................1 ASSEMBLY INSTRUCTIONS ............................1 GENERAL INSTRUCTION ..........................1 PRE-USE CHECKS ............................1 OPERATING INSTRUCTIONS ............................2 JACK INSTRUCTIONS ............................2 MAINTENANCE ................................3 SERVICING JACK ..............................
  • Page 4: Description

    30 Ton Single Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 5: Operating Instructions

    Model: 02A7844-0111 30 Ton Single Stage Jack OPERATING INSTRUCTIONS The user should be familiar with the following statements prior to using the jack(s): CAUTION! NEVER put hands between the aircraft and the jack pad; as after aircraft has been lowered, struts may have hung up.
  • Page 6: Maintenance

    Model: 02A7844-0111 30 Ton Single Stage Jack MAINTENANCE GENERAL  All maintenance and/or repair work should be done using good workmanship practices and proper tools.  The work area should be clean and free of dirt.  When O-rings and backup rings are removed, every effort should be made to avoid the contact of tools with the critical surfaces of parts.
  • Page 7: Trouble Shooting

    Model: 02A7844-0111 30 Ton Single Stage Jack TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Remove piston and pump body. Inspect for Fluid leakage at pump piston Damaged backup ring, o-ring, piston or damage. Replace defective part(s). Replace or pump body pump body removed o-ring and backup ring Remove ram(s) as a unit from cylinder.
  • Page 8: Guarantees/Limitation Of Liability

    GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
  • Page 9 Model: 02A7844-0111 30 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description H-1009-01 Handle, Hydraulic Pump K-3329 Kit, Jack Weldment Replacement; consists of: Z-4971-01 Weldment, Jack, with Labels K-2920 Kit, Caster Replacement;...
  • Page 10 Model: 02A7844-0111 30 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description TF-1043-06*22.5 Assembly, Hose N-2016-05-S Tee, Swivel Nut Run N-2004-15-S Elbow, Extra Long, 90...
  • Page 11 Model: 02A7844-0111 30 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description K-3388 Kit, Reservoir Replacement; consists of: N-2412-09 Connector, Barbed Hose N-2208-01-S Tee, Male Branch TF-1047-04*06.5...
  • Page 12 Model: 02A7844-0111 30 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 50866 Lubricant, Haskel Seal (Ref: Haskel Literature) K-3387 Kit, Air Pump Replacement; consists of: G-1202-1055 Stopnut, ¼-28 Elastic...
  • Page 13 Model: 02A7844-0111 30 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description R-1150 Screw, Extension H-2326 Nut, Ram G-1151-109210 Screw, Socket Head Cap, ½-13 x 1" long...
  • Page 15 APPENDIX I HC-1822 Hand Pump Parts List...
  • Page 17 Hand Pump Illustrated Parts List 08/2001 – Rev. OR When ordering replacement parts/kits, please specify model, serial number and color of your unit. Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558...
  • Page 19 HC-1822 4000 Hand Pump Parts List This pump is compatible with MIL-PRF-5606/MIL-PRF-83282 Hydraulic Fluids only. Reference Illustration on following page. Item Part Number Description Not Sold Separately Pump Body Reference 506-000 Flange Half 518-000 Screw, Socket Head Cap Not Shown H-1009-01 Handle K-1001...
  • Page 20 HC-1822 4000 Hand Pump Parts List Illustration WARNING! Item 2 is a preset relief valve. Do not disassemble this valve. Replacement parts are available as a preset relief valve assembly 08/2001 | Rev. OR Page | 2...
  • Page 21 APPENDIX II Haskel Air Pump Manufacturer Data...
  • Page 49 APPENDIX III Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
  • Page 63 APPENDIX IV Maintenance Schedule...

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