Tronair 02-7865-0100 Operation & Service Manual

Tronair 02-7865-0100 Operation & Service Manual

Two stage jack

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OPERATION & SERVICE MANUAL
Models:
02-7865-0100, 02-7865C0100,
02A7828C0110, 02-7828C0110-A1,
02A7828C0150
02-8130C0100, 02A8130C0100
02B8130C0100, 02C8130C0100
Two Stage Jack
12/2023 - Rev. 08
For Spare Parts, Operations & Service Manuals or Service Needs
Scan the QR code or visit Tronair.com/aftermarket
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com

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Summary of Contents for Tronair 02-7865-0100

  • Page 1 02B8130C0100, 02C8130C0100 Two Stage Jack 12/2023 - Rev. 08 For Spare Parts, Operations & Service Manuals or Service Needs Scan the QR code or visit Tronair.com/aftermarket Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 10/2007 Original Release 05/2011 Major revision 03/2012 Major revision 04/2014 Modified 7.4.2 Jack Instructions, Parts List 08/2021 Major revision 07/2022 Modified 1.1 Description, 1.5 Specifications, 6.2 Numerical Values, 7.9 Storage Space and Handling Facilities, 8.0 Transportation 07/2022 Modified 1.5 Specifications, 6.2 Numerical Values, Parts Lists 12/2023...
  • Page 3: Table Of Contents

    Models: 02-7865-0100, 02-7865C0100, 02A7828C0110, 02-7828C0110-A1, 02A7828C0150 02-8130C0100, 02A8130C0100, 02B8130C0100, 02C8130C0100 Two Stage Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 USAGE ................................1 SPECIFICATIONS .............................. 1 SAFETY INFORMATION ..............................2 USAGE AND SAFETY INFORMATION ......................
  • Page 4: Product Information

    02-8130C0100, 02A8130C0100, 02B8130C0100, 02C8130C0100 Two Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 5: Safety Information

    Models: 02-7865-0100, 02-7865C0100, 02A7828C0110, 02-7828C0110-A1, 02A7828C0150 02-8130C0100, 02A8130C0100, 02B8130C0100, 02C8130C0100 Two Stage Jack SAFETY INFORMATION USAGE AND SAFETY INFORMATION To insure safe operations please read the following statements and understand their meaning. Also refer to your equipment manufacturer’s manual for other important safety information. This manual contains safety precautions which are explained below.
  • Page 6: Conditions For Safe Use

    Models: 02-7865-0100, 02-7865C0100, 02A7828C0110, 02-7828C0110-A1, 02A7828C0150 02-8130C0100, 02A8130C0100, 02B8130C0100, 02C8130C0100 Two Stage Jack CONDITIONS FOR SAFE USE • Use in a clean dry environment on a level surface. • Operate between -20 C and 50C (-4 F and 122 F).
  • Page 7: Installation

    Models: 02-7865-0100, 02-7865C0100, 02A7828C0110, 02-7828C0110-A1, 02A7828C0150 02-8130C0100, 02A8130C0100, 02B8130C0100, 02C8130C0100 Two Stage Jack INSTALLATION Installation and commissioning requires connection of the air valve to an adequate air supply (Air Pump equipped Models only). AIR SUPPLY REQUIREMENTS 90 psi (6.21 bar) Minimum...
  • Page 8: Operator Controls

    Models: 02-7865-0100, 02-7865C0100, 02A7828C0110, 02-7828C0110-A1, 02A7828C0150 02-8130C0100, 02A8130C0100, 02B8130C0100, 02C8130C0100 Two Stage Jack OPERATOR CONTROLS OPERATING INSTRUCTIONS The user should be familiar with the following statements prior to using the jack(s): CAUTION! NEVER put hands between the aircraft and the jack pad; as after aircraft has been lowered, struts may have hung up.
  • Page 9: Jack Instructions

    • Load test jacks annually. • Only order replacement parts from Tronair. • Failure to comply could result in premature failure below certified weight and could cause serious injury including death. 12/2023 | Rev. 08...
  • Page 10 Models: 02-7865-0100, 02-7865C0100, 02A7828C0110, 02-7828C0110-A1, 02A7828C0150 02-8130C0100, 02A8130C0100, 02B8130C0100, 02C8130C0100 Two Stage Jack 6.4.2 Jack Instructions (continued) Correct Pin Placement Incorrect Pin Placements Washer In Ball Lock In Washer On Top Of Locking Pin Not In Ram Protection Ring Ram Protection Ring...
  • Page 11 Models: 02-7865-0100, 02-7865C0100, 02A7828C0110, 02-7828C0110-A1, 02A7828C0150 02-8130C0100, 02A8130C0100, 02B8130C0100, 02C8130C0100 Two Stage Jack 6.4.2 Jack Instructions (continued) Ram Protection Ring Damage Deformation Deformation Acceptable Condition Unacceptable Condition Close pump release valve by turning clockwise. NOTE: Turning the pump release valve counter-clockwise lowers the jack. Turning the pump release valve clockwise stops the jack’s descent, and allows it to be raised.
  • Page 12: Packaging And Storage

    Models: 02-7865-0100, 02-7865C0100, 02A7828C0110, 02-7828C0110-A1, 02A7828C0150 02-8130C0100, 02A8130C0100, 02B8130C0100, 02C8130C0100 Two Stage Jack PACKAGING AND STORAGE PACKAGING REQUIREMENTS Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment. HANDLING Jacks can be rolled by hand on its casters.
  • Page 13: Trouble Shooting

    Models: 02-7865-0100, 02-7865C0100, 02A7828C0110, 02-7828C0110-A1, 02A7828C0150 02-8130C0100, 02A8130C0100, 02B8130C0100, 02C8130C0100 Two Stage Jack TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Remove piston and pump body. Inspect for Fluid leakage at pump Damaged backup ring, o-ring, piston or damage. Replace defective part(s). Replace...
  • Page 14: Maintenance

    • At this time flush old hydraulic fluid and dirt from over-all system and replenish with new, clean hydraulic fluid. • No modifications shall be carried out without prior written approval by Tronair. 10.2 MAINTENANCE SCHEDULE Check Fluid Level ..............Each Use Lubricate Casters ..............
  • Page 15: Jack Function Load Test

    HK-1685 ..Kit, Repair Fluid Seal (Air Option only) HK-1686 ..Kit, Repair Air Seal (Air Option only) 12.0 IN-SERVICE SUPPORT Contact Tronair, Inc. for technical services and information. See Section 1.3 − Manufacturer. 12/2023 | Rev. 08 Page | 12...
  • Page 16: Guarantees/Limitation Of Liability

    If warranty coverage is approved, either replacement parts will be sent or the product will have to be returned to Tronair for repairs. If the product is to be returned, a Return Material Authorization (RMA) number will be issued for reference purposes on any shipping documents.
  • Page 17 Models: 02-7865-0100, 02-7865C0100, 02A7828C0110, 02-7828C0110-A1, 02A7828C0150 02-8130C0100, 02A8130C0100, 02B8130C0100, 02C8130C0100 Two Stage Jack This page left blank intentionally. 12/2023 | Rev. 08 Page | 14...
  • Page 18 Models: 02-7865-0100, 02-7865C0100, 02A7828C0110, 02-7828C0110-A1, 02A7828C0150 02-8130C0100, 02A8130C0100, 02B8130C0100, 02C8130C0100 Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 12/2023 | Rev. 08 Page | 15...
  • Page 19 Models: 02-7865-0100, 02-7865C0100, 02A7828C0110, 02-7828C0110-A1, 02A7828C0150 02-8130C0100, 02A8130C0100, 02B8130C0100, 02C8130C0100 Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description V-1001 LABEL, MADE IN USA G-1154-107216 SCREW, 3/8-16 X 1-3/4 LG SOCKET BUTT HD CAP...
  • Page 20 Models: 02-7865-0100, 02-7865C0100, 02A7828C0110, 02-7828C0110-A1, 02A7828C0150 02-8130C0100, 02A8130C0100, 02B8130C0100, 02C8130C0100 Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 12/2023 | Rev. 08 Page | 17...
  • Page 21 Models: 02-7865-0100, 02-7865C0100, 02A7828C0110, 02-7828C0110-A1, 02A7828C0150 02-8130C0100, 02A8130C0100, 02B8130C0100, 02C8130C0100 Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-10876-Z1 Z-10876-Z2 Z-10876-A1 Z-10876-A2 Z-10876-B1 R-2322 EXTENSION, CENTER G-1307-0517 PIN, 5/16 X 1.7 LG MODEL C...
  • Page 22 Models: 02-7865-0100, 02-7865C0100, 02A7828C0110, 02-7828C0110-A1, 02A7828C0150 02-8130C0100, 02A8130C0100, 02B8130C0100, 02C8130C0100 Two Stage Jack Parts List – 02-7828C0110-A1 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description V-1198 LABEL, TRONAIR V-2840 LABEL, JACK MODEL...
  • Page 23 Models: 02-7865-0100, 02-7865C0100, 02A7828C0110, 02-7828C0110-A1, 02A7828C0150 02-8130C0100, 02A8130C0100, 02B8130C0100, 02C8130C0100 Two Stage Jack Parts List – 02-7865-0100, 02-7865C0100 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description V-1198 LABEL, TRONAIR V-2840...
  • Page 24 Models: 02-7865-0100, 02-7865C0100, 02A7828C0110, 02-7828C0110-A1, 02A7828C0150 02-8130C0100, 02A8130C0100, 02B8130C0100, 02C8130C0100 Two Stage Jack Parts List – 02-8130C0100 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description V-1198 LABEL, TRONAIR V-2840 LABEL, JACK MODEL...
  • Page 25 Models: 02-7865-0100, 02-7865C0100, 02A7828C0110, 02-7828C0110-A1, 02A7828C0150 02-8130C0100, 02A8130C0100, 02B8130C0100, 02C8130C0100 Two Stage Jack Parts List – 02A7828C0110 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description V-1198 LABEL, TRONAIR V-2972 LABEL, JACK MODEL...
  • Page 26 Models: 02-7865-0100, 02-7865C0100, 02A7828C0110, 02-7828C0110-A1, 02A7828C0150 02-8130C0100, 02A8130C0100, 02B8130C0100, 02C8130C0100 Two Stage Jack Parts List – 02A7828C0150 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description V-1198 LABEL, TRONAIR V-2840 LABEL, JACK MODEL...
  • Page 27 Models: 02-7865-0100, 02-7865C0100, 02A7828C0110, 02-7828C0110-A1, 02A7828C0150 02-8130C0100, 02A8130C0100, 02B8130C0100, 02C8130C0100 Two Stage Jack Parts List – 02B8130C0100 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description V-1198 LABEL, TRONAIR V-2840 LABEL, JACK MODEL...
  • Page 28 APPENDIX I Hydraulic Schematic...
  • Page 30 Hydraulic Schematic 02-0520C0111-A1, 02-7828C0110-A1, 02-7865-0100, 02-7865C0100, 02-8130C0100...
  • Page 31 Hydraulic Schematic 02A7828C0110, 02A7828C0150, 02B8130C0100...
  • Page 32 APPENDIX II HC-2322 Hand Pump Parts List...
  • Page 34 Model: HC-2322 3000 psi Hand Pump Parts List With Illustrations 06/2006 – Rev. OR Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 36 3000 psi Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 37 HC-2322 3000 psi Hand Pump 06/2006 | Rev. OR Page | 2...
  • Page 38 HC-2322 3000 psi Hand Pump Parts List Illustrations WARNING! Item 10 (H-2926) is a preset relief valve. Do Not disassemble this valve. Replacement parts are available as a preset relief valve assembly 06/2006 | Rev. OR Page | 3...
  • Page 40 APPENDIX III Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
  • Page 54 APPENDIX IV Declaration of Conformity...
  • Page 56 Click or tap here to enter serial number(s) Declaration: Tronair has assessed the equipment described above against the Essential Health and Safety Requirements of one or more Directives. Based on this assessment, the equipment described above is deemed to comply with the directive(s) listed below.
  • Page 58 APPENDIX V Maintenance Schedule...

Table of Contents