Tronair 02A7845C0120 Operation & Service Manual
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Tronair 02A7845C0120 Operation & Service Manual

10 ton (9 metric ton) three stage jack
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Operation & Service Manual
Model: 02A7845C0120
10 Ton (9 Metric Ton)
Three Stage Jack
07/2013 - Rev. 03
Includes Illustrated Parts Lists
Tronair, Inc.
1740 Eber Rd
Phone: (419) 866-6301
Holland, OH 43528-9794
800-426-6301
www.tronair.com
USA
Fax: (419) 867-0634
Email: sales@tronair.com

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  • Page 1 Operation & Service Manual Model: 02A7845C0120 10 Ton (9 Metric Ton) Three Stage Jack 07/2013 - Rev. 03 Includes Illustrated Parts Lists Tronair, Inc. 1740 Eber Rd Phone: (419) 866-6301 Holland, OH 43528-9794 800-426-6301 www.tronair.com Fax: (419) 867-0634 Email: sales@tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 02/2008 Original Release 12/2011 Modified 7.4.2 Jack Instructions, 10.0 Trouble Shooting, and Parts List 07/2013 Major Revision...
  • Page 3 Models: 02A7845C0120 10 Ton Single Stage Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION ............................1 USAGE ..................................1 LIST OF DRAWINGS ..............................1 SAFETY INFORMATION............................... 1 ALARM AND WARNING SYSTEMS .......................... 1 WARNING AND DANGER SIGNS ..........................1 COMPONENT SAFETY FEATURES ......................... 1 FUNCTIONAL SAFETY FEATURES .........................
  • Page 4 10 Ton Single Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 5 Models: 02A7845C0120 10 Ton Single Stage Jack SAFETY INFORMATION (continued) 2.11 SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of jack and threads on ram. Never put hands between the aircraft and the jack pad; as after aircraft has been lowered, struts may have hung up.

  • Page 6: Installation

    Models: 02A7845C0120 10 Ton Single Stage Jack STORAGE SPACE AND HANDLING FACILITIES Roll Under Height: 29 ¾ in (75.6 cm) 28 ¼ in (71.8 cm) with pin removed Mechanical Extension: 13 ½ in (34.3 cm) Hydraulic Extension: 48 11/16 in (123.7 cm) Maximum Height Obtainable: 91 3/16 in (231.6 cm) with casters collapsed and pads on floor...

  • Page 7: Numerical Values

    Models: 02A7845C0120 10 Ton Single Stage Jack OPERATION (continued) NUMERICAL VALUES Roll Under Height: 29 ¾ in (75.6 cm) 28 ¼ in (71.8 cm) with pin removed Mechanical Extension: 13 ½ in (34.3 cm) Hydraulic Extension: 48 11/16 in (123.7 cm) Maximum Height Obtainable: 91 3/16 in (231.6 cm) with casters collapsed and pads on floor...
  • Page 8 Models: 02A7845C0120 10 Ton Single Stage Jack 7.4.2 Jack Instructions (continued) Under no conditions should the locking pin pull ring be inside the ram protection ring groove. Under no conditions should the locking pin’s ball lock be inside the ram protection ring groove.
  • Page 9 Models: 02A7845C0120 10 Ton Single Stage Jack 7.4.2 Jack Instructions (continued) Results Of Locking Pin In Incorrect Location Deformation Ram Protection Ring Damage Deformation Deformation Acceptable Condition Unacceptable Condition Close pump release valve by turning clockwise. NOTE: Turning the pump release valve counter-clockwise lowers the jack. Turning the pump release valve clockwise stops the jacks descent, and allows it to be raised.

  • Page 10: Maintenance Schedule

    Models: 02A7845C0120 10 Ton Single Stage Jack TRAINING Training of operating personnel is the responsibility of the employer. This jack must be used in accordance with aircraft manufacturer’s instructions. MAINTENANCE GENERAL All maintenance and/or repair work should be done using good workmanship practices and proper tools.

  • Page 11: Troubleshooting

    Spare parts may be obtained from the manufacturer: TRONAIR, Inc. Telephone: (419) 866-6301 or 800-426-6301 1740 Eber Road Fax: (419) 867-0634 Holland, Ohio 43528-9794 USA E-mail: sales@tronair.com Website: www.tronair.com 12.0 IN-SERVICE SUPPORT Contact Tronair for technical services and information. 07/2013 | Rev. 03 Page | 8...
  • Page 12 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
  • Page 13 Models: 02A7845C0120 10 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-4184-01 Weldment, Tripod H-1009-01 Assembly, handle (Pump) Kit, Front Wheel , consists of:...
  • Page 14 Models: 02A7845C0120 10 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description N-2001-08-S-B Elbow, 90° Male, SAE #6 x 3/8 in OD – JIC 37°...
  • Page 15 Models: 02A7845C0120 10 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description K-3076 Kit, Reservoir; consists of: G-1203-1075 Jamnut, 3/8 – 24 Elastic G-1250-1070N Flatwasher, 3/8 Narrow G-1100-107510 Bolt, Hex Head, Grade 5, 3/8 –...
  • Page 16 Models: 02A7845C0120 10 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description K-3333 Assembly, Blowgun K-1685 Kit, Repair Fluid Seal (Ref. Haskel MLP-20/46D) K-1686 Kit, Repair Air Seal (Ref. Haskel MLP-20/46D) 50866 Lubricant, Haskel Seal (Ref.
  • Page 17 Models: 02A7845C0120 10 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description K-3078 Kit, Handle; consists of: G-1203-1075 Jamnut, 3/8 – 24 Elastic Z-2301-02 Weldment, Handle...
  • Page 18 Models: 02A7845C0120 10 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description H-2332 Locknut, 12 Ton Stop Z-6692 Ram, Second Stage Z-6694 Ram, Third Stage...
  • Page 19 Models: 02A7845C0120 10 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. K-4219 Kit, Ram Seal; consists of: HC-2020-346 Backup Ring, Second Stage HC-2000-346 O-ring, Second Stage HC-2020-334 Backup Ring, Third Stage...

  • Page 21: Hydraulic Schematic

    APPENDIX I Hydraulic Schematic...
  • Page 23 Hydraulic Schematic...
  • Page 25 APPENDIX II Haskel Air Pump Manufacturer Data...
  • Page 53 APPENDIX - III HC-1961 Hand Pump Parts List...
  • Page 55 Model: HC-1961 3250 psi Hand Pump Parts List With Illustrations 05/2005 – Rev. OR Tronair, Inc. 1740 Eber Rd Phone: (419) 866-6301 Holland, OH 43528-9794 800-426-6301 www.tronair.com Fax: (419) 867-0634 Email: sales@tronair.com...

  • Page 57: Installation Instructions

    2500 psi Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 58 HC-1963 2500 psi Hand Pump Parts List When ordering Replacement Parts/Kits, please specify Model and Serial Number of your Unit. Item Part Number Description K-3441 Kit, Seal Replacement; consists of: Wiper, Rod Ring, Backup O-ring, Piston O-ring, Valve Body O-ring, Tube Seal O-ring, Relief Screw O-ring, Release Screw O-ring, Outlet Check...

  • Page 59: Declaration Of Conformity

    APPENDIX - IV Declaration Conformity...
  • Page 61 DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jack 02A7845C0120 Relevant provisions complied with by the machinery: 2006/42/EEC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the manufacturer: Quality Assurance Representative Tronair, Inc.

  • Page 63: Hydraulic Fluid

    APPENDIX - V Material Safety Data Sheet MIL-PRF-5606A Hydraulic Fluid...

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