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Tronair 02-7844C0111 Operation & Service Manual

Tronair 02-7844C0111 Operation & Service Manual

30 ton single stage jack

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OPERATION & SERVICE MANUAL
Models: 02-7844C0111, 02A7844C0111
02A7844C0150
30 Ton Single Stage Jack
02/2014 - Rev. 01
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com

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Summary of Contents for Tronair 02-7844C0111

  • Page 1 OPERATION & SERVICE MANUAL Models: 02-7844C0111, 02A7844C0111 02A7844C0150 30 Ton Single Stage Jack 02/2014 - Rev. 01 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 02/2014 Original release...
  • Page 3 Models: 02-7844C0111, 02A7844C0111, 02A7844C0150 30 Ton Single Stage Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION ............................1 USAGE ..................................1 LIST OF DRAWINGS ..............................1 SAFETY INFORMATION............................... 1 ALARM and WARNING SYSTEMS..........................1 WARNING and DANGER SIGNS..........................1 COMPONENT SAFETY FEATURES ......................... 1 FUNCTIONAL SAFETY FEATURES .........................
  • Page 4 30 Ton Single Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 5 Models: 02-7844C0111, 02A7844C0111, 02A7844C0150 30 Ton Single Stage Jack SAFETY INFORMATION (continued) 2.11 SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of jack and threads on ram.
  • Page 6: Installation

    Models: 02-7844C0111, 02A7844C0111, 02A7844C0150 30 Ton Single Stage Jack PACKAGING AND STORAGE (continued) STORAGE SPACE AND HANDLING FACILITIES:  Minimum Closed Height: 46 in (117 cm)  Mechanical Extension: 16 in (41 cm)  Hydraulic Extension: 27 in (69 cm) ...
  • Page 7: Numerical Values

    Models: 02-7844C0111, 02A7844C0111, 02A7844C0150 30 Ton Single Stage Jack OPERATION OPERATING PARAMETERS The user shall work in accordance with the Operator Manual (included with unit documentation). It is not allowed to work under the raised load until it is secured by suitable means, i.e. Ram Locknut.
  • Page 8 Models: 02-7844C0111, 02A7844C0111, 02A7844C0150 30 Ton Single Stage Jack OPERATING INSTRUCTIONS (continued) 7.4.1 Rules For Operating The user shall work in accordance with the Operator Manual. It is not allowed to work under the raised load until it is secured by suitable means, i.e. Ram Locknut.
  • Page 9 Models: 02-7844C0111, 02A7844C0111, 02A7844C0150 30 Ton Single Stage Jack MAINTENANCE (continued) MAINTENANCE SCHEDULE Check Fluid Level ..............Each Use Lubricate Casters ..............3 Months Cleaning ................Annually Or As Needed Capacity Test (105%-110% of jack’s rated capacity) ..Annually NOTE: Wipe with soft cloth only, do no pressure wash or spray water directly at ram seal.
  • Page 10: Troubleshooting

    Models: 02-7844C0111, 02A7844C0111, 02A7844C0150 30 Ton Single Stage Jack 10.0 TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Remove piston and pump body. Inspect for Fluid leakage at pump Damaged backup ring, o-ring, piston or pump damage. Replace defective part(s). Replace piston or pump body...
  • Page 11 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
  • Page 12: Parts List

    Models: 02-7844C0111, 02A7844C0111, 02A7844C0150 30 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description H-1009-01 Handle, Hydraulic Pump K-3329 Kit, Jack Weldment Replacement; consists of:...
  • Page 13 Models: 02-7844C0111, 02A7844C0111, 02A7844C0150 30 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description TF-1043-06*22.5 Assembly, Hose N-2002-05-S Elbow, Swivel Nut HC-1551 Fuse, Velocity K-3330 Kit, Pump Replacement;...
  • Page 14 Models: 02-7844C0111, 02A7844C0111, 02A7844C0150 30 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description K-3331 Kit, Reservoir Replacement; consists of: N-2412-09 Connector, Barbed Hose N-2208-01-S Tee, Male Branch TF-1047-04*08.5...
  • Page 15 Models: 02-7844C0111, 02A7844C0111, 02A7844C0150 30 Ton Single Stage Jack This page left blank intentionally 02/2014 | Rev. 01 Page | 12...
  • Page 16 Models: 02-7844C0111, 02A7844C0111, 02A7844C0150 30 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description K-1685 Kit, Repair Fluid Seal (Ref: Haskel Literature) K-1686 Kit, Repair Air Seal (Ref: Haskel Literature)
  • Page 17 Models: 02-7844C0111, 02A7844C0111, 02A7844C0150 30 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. For 02-7844C0111 & 02A7844C0111 ONLY K-3333 Kit, Blow Gun Replacement; consists of: (Included with Item 41)
  • Page 18 Models: 02-7844C0111, 02A7844C0111, 02A7844C0150 30 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description R-1150 Screw, Extension H-2326 Nut, Ram G-1151-109210 Screw, Socket Head Cap, 1/2-13 x 1" long...
  • Page 19 APPENDIX I Hydraulic Schematic...
  • Page 21: Hydraulic Schematic

    Hydraulic Schematic...
  • Page 23 APPENDIX II Haskel Air Pump Manufacturer Data...
  • Page 51 APPENDIX III HC-1932 Hand Pump Parts List...
  • Page 53 Parts List With Illustrations 01/2002 – Rev. OR When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 55 HC-1932 4000 Hand Pump INSTRUCTIONS This pump is compatible with MIL-PRF-5606/MIL-H-83282 Hydraulic Fluids only. Inspect all parts. Replace all worn or otherwise defective parts. Clean all parts prior to re-assembly. Lubricate all O-rings with clean system hydraulic fluid prior to installation. Torque pump screws (Item 4) to 10 ft-lbs.
  • Page 56 HC-1932 4000 Hand Pump Parts List Illustrations WARNING! Item 10 (H-2463) is a preset relief valve. Do not disassemble this valve. Replacement parts are available as a preset relief valve assembly. 01/2002 | Rev. OR Page | 2...
  • Page 57 APPENDIX IV Declaration of Conformity...
  • Page 59: Declaration Of Conformity

    Relevant standards complied with by the machinery: prEN 1494:1994 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558...
  • Page 61 APPENDIX V Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
  • Page 75 APPENDIX VI Maintenance Schedule...

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