Related Manuals for Tronair 02A7890C0100
Summary of Contents for Tronair 02A7890C0100
- Page 1 OPERATION & SERVICE MANUAL Model: 02A7890C0100 12 Ton Jack 07/2018 - Rev. 07 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
- Page 2 REVISION DATE TEXT AFFECTED 01/2010 Original Release 11/2010 Modified Figure 7.3 Operator Controls, Figure in 9.2.1 Check/Set Bubble Level and modified Parts List 02/2011 Modified 5.2 Pre-Use Checks, 5.4 Inspections and Test Procedures, Illustrations and Parts Lists 05/2012 Modified Parts List 10/2012 Modified Parts List 10/2013...
- Page 3 Model: 02A7890C0100 12 Ton Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 FUNCTION................................1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ......................1 WARNING AND DANGER SIGNS ........................1 COMPONENT SAFETY FEATURES ........................
- Page 4 Model: 02A7890C0100 12 Ton Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
- Page 5 Model: 02A7890C0100 12 Ton Jack SAFETY INFORMATION (continued) NECESSARY PERSONAL PROTECTIVE EQUIPMENT CAUTION! Always wear safety glasses. SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of jack and threads on ram.
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Page 6: Installation
Model: 02A7890C0100 12 Ton Jack ASSEMBLY This product is typically shipped completely assembled and tested and requires no further assembly before operation; however, there may be instances where the jack is shipped partially dis-assembled. In this case follow the General Instructions guidelines for re-assembly. -
Page 7: Numerical Values
Model: 02A7890C0100 12 Ton Jack OPERATION OPERATING PARAMETERS The user shall work in accordance with the Operator Manual. It is not allowed to work under the raised load until it is secured by suitable means, i.e. Ram Locknut. - Page 8 Model: 02A7890C0100 12 Ton Jack 6.4.2 Jack Instructions (continued) To Lower Aircraft: Lower all jacks simultaneously. If ram locknut is tight, raise jack slightly to release nut ¼ inch from tripod. Loosen pump release valve slightly to slowly lower aircraft.
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Page 9: Troubleshooting
Model: 02A7890C0100 12 Ton Jack TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Fluid leakage at pump piston or Damaged backup ring, o-ring, piston or pump Replace pump pump body body Remove ram(s) as a unit from cylinder. Damaged o-ring, backup ring or inner cylinder External fluid leakage at ram(s) Inspect parts. -
Page 10: Maintenance Schedule
Model: 02A7890C0100 12 Ton Jack 10.0 MAINTENANCE 10.1 GENERAL All maintenance and/or repair work should be done using good workmanship practices and proper tools. The work area should be clean and free of dirt. When O-rings and backup rings are removed, every effort should be made to avoid the contact of tools with the critical surfaces of parts. -
Page 11: Pneumatic Pump
MAINTENANCE (continued) 10.3 JACK FUNCTION LOAD TEST NOTE: Tronair recommends load testing annually or as local directives apply Take all necessary precautions to prevent injury. Always jack against a load and never against the jack itself. Set up tripod jack for test as shown. - Page 12 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
- Page 13 Model: 02A7890C0100 12 Ton Jack This page left blank intentionally. 07/2018 | Rev. 07 Page | 10...
- Page 14 Model: 02A7890C0100 12 Ton Jack Parts List When ordering replacement parts/kits, please specify model, color and serial number of your unit Item Part Number Description H-1009-01 Assembly, Handle Z-4252-01 Reservoir HC-2338 Gauge, Liquid Level H-1045 Breather Z-7143 Assembly, Cylinder H-3261...
- Page 15 Model: 02A7890C0100 12 Ton Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HC-2764 Hand Pump Z-7159 Assembly, Bubble Level H-3264 Level, Bubble Z-7154-01 Air Pump K-3333 Kit, Assembly Blowgun; consists of:...
- Page 16 Model: 02A7890C0100 12 Ton Jack Parts List When ordering replacement parts/kits, please specify model, color and serial number of your unit Item Part Number Description G-1202-1055 Stopnut, ¼ - 28 Elastic G-1250-1050N Flatwasher, ¼ Narrow J-3415-01 Bracket, Air Pump Mounting Hose 3/8 Push-On 3”...
- Page 17 Model: 02A7890C0100 12 Ton Jack This page left blank intentionally. 07/2018 | Rev. 07 Page | 14...
- Page 18 Model: 02A7890C0100 12 Ton Jack Parts List ordering replacement parts/kits, please specify model, color and serial number of your unit 07/2018 | Rev. 07 Page | 15...
- Page 19 Model: 02A7890C0100 12 Ton Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description R-2448-01 Cap, Bottom HC-2000-244 O-Ring, Bottom Cap, Series 2 HC-2023-244 Backup, Bottom Cap O-Ring TR-2096-01...
- Page 21 APPENDIX I Hydraulic Schematic...
- Page 23 Hydraulic Schematic...
- Page 25 APPENDIX II Air Pump Manufacturer Data...
- Page 53 APPENDIX III Declaration of Conformity...
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Page 55: Declaration Of Conformity
DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jack 02A7890C0100 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc. - Page 57 APPENDIX IV Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
- Page 71 APPENDIX V Maintenance Schedule...
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