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Summary of Contents for Tronair 02-7815C0110
- Page 1 OPERATION & SERVICE MANUAL Models: 02-7815C0110 02A7815C0110 02A7848C0120 10 Ton (9.07 Metric) Two Stage Jack 07/2021 Rev. 06 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
- Page 2 REVISION DATE TEXT AFFECTED 09/2011 Modified 3.0 Specifications, 5.1 Jack Instructions, 6.1 General, 6.4 Jack Function Load Test, and Parts List 12/2017 Major revision 07/2018 Major revision 07/2021 Modified Parts Lists...
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Page 3: Table Of Contents
Models: 02-7815C0110, 02A7815C0110, 02A7848C0120 10 Ton (9.07 Metric) Two Stage Jack with Air Pump TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 USAGE ................................1 SPECIFICATIONS .............................. 1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ...................... -
Page 4: Product Information
10 Ton (9.07 Metric) Two Stage Jack with Air Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur. -
Page 5: Safety Guidelines
Models: 02-7815C0110, 02A7815C0110, 02A7848C0120 10 Ton (9.07 Metric) Two Stage Jack with Air Pump SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of jack and threads on ram. -
Page 6: Operation
Load test jacks annually. Only order replacement parts from Tronair. Failure to comply could result in premature failure below certified weight and could cause serious injury including death. 07/2021 | Rev. 06... - Page 7 Models: 02-7815C0110, 02A7815C0110, 02A7848C0120 10 Ton (9.07 Metric) Two Stage Jack with Air Pump JACK INSTRUCTIONS (continued) Correct Pin Placement Incorrect Pin Placements Washer In Ball Lock In Washer On Top Of Locking Pin Not In Ram Protection Ring Ram Protection Ring...
- Page 8 Models: 02-7815C0110, 02A7815C0110, 02A7848C0120 10 Ton (9.07 Metric) Two Stage Jack with Air Pump JACK INSTRUCTIONS (continued) Ram Protection Ring Damage Deformation Deformation Acceptable Condition Unacceptable Condition NOTE: Turning the pump relief valve counter-clockwise lowers the jack. Turning the pump release valve clockwise stops the jack's descent and allows it to be raised.
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Page 9: Trouble Shooting
Models: 02-7815C0110, 02A7815C0110, 02A7848C0120 10 Ton (9.07 Metric) Two Stage Jack with Air Pump TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Fluid leakage at pump piston or Damaged backup ring, o-ring, piston or Replace pump pump body pump body Remove rams as a unit from cylinder. -
Page 10: Maintenance
Models: 02-7815C0110, 02A7815C0110, 02A7848C0120 10 Ton (9.07 Metric) Two Stage Jack with Air Pump MAINTENANCE GENERAL The jack should be stored with some type of cover to protect the jack from liquids (such as Skydrol or cleaning solutions) and other foreign matter that might get on or between ram and cylinder which will damage seals and O-rings. -
Page 11: Provision Of Spares
GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the... - Page 12 Models: 02-7815C0110, 02A7815C0110, 02A7848C0120 10 Ton (9.07 Metric) Two Stage Jack with Air Pump Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 07/2021 | Rev. 06 Page | 9...
- Page 13 Models: 02-7815C0110, 02A7815C0110, 02A7848C0120 10 Ton (9.07 Metric) Two Stage Jack with Air Pump Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description G-1100-107540 BOLT, 3/8-24 X 4.0" HEX HD GR 5...
- Page 14 Models: 02-7815C0110, 02A7815C0110, 02A7848C0120 10 Ton (9.07 Metric) Two Stage Jack with Air Pump Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-10952-Z1 Z-10952-A1 Z-10952-81 BASE ASSEMBLY, JACK 5 TON "CE"...
- Page 15 Models: 02-7815C0110, 02A7815C0110, 02A7848C0120 10 Ton (9.07 Metric) Two Stage Jack with Air Pump Parts List – 02-7815C0110 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-10952-Z1 ASSEMBLY, 10 TON TRIPOD JACK...
- Page 16 Models: 02-7815C0110, 02A7815C0110, 02A7848C0120 10 Ton (9.07 Metric) Two Stage Jack with Air Pump Parts List – 02A7815C0110 & 02A7848C0120 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-10952-A1 ASSEMBLY, 10 TON TRIPOD JACK...
- Page 17 APPENDIX I Hydraulic Schematic...
- Page 19 Hydraulic Schematic – 02-7815C0110...
- Page 20 Hydraulic Schematic – 02A7815C0110 & 02A7848C0120...
- Page 21 APPENDIX II Air Pump Manufacturer Data...
- Page 49 APPENDIX III Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
- Page 63 APPENDIX IV Declaration of Conformity...
- Page 65 DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jack 02-7815C0110 02A7815C0110 02A7847C0120 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc.
- Page 67 APPENDIX V Maintenance Schedule...
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