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Tronair 02A7815-0110 Operation & Service Manual

Tronair 02A7815-0110 Operation & Service Manual

Two stage jack with air pump

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Operation & Service Manual
Model: 02A7815-0110
10 Ton (9.07 Metric)
Two Stage Jack with Air Pump
04/2007 − Rev. 05
Includes Illustrated Parts Lists
Tronair, Inc.
1740 Eber Road
Holland, Ohio 43528-9794
USA
Telephone: (419) 866-6301
800-426-6301
Fax: (419) 867-0634
Web Site: www.tronair.com E-mail: sales@tronair.com

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Summary of Contents for Tronair 02A7815-0110

  • Page 1 Model: 02A7815-0110 10 Ton (9.07 Metric) Two Stage Jack with Air Pump 04/2007 − Rev. 05 Includes Illustrated Parts Lists Tronair, Inc. 1740 Eber Road Holland, Ohio 43528-9794 • Telephone: (419) 866-6301 800-426-6301 Fax: (419) 867-0634 Web Site: www.tronair.com E-mail: sales@tronair.com...
  • Page 3: Table Of Contents

    Model: 02A7815-0110 10 Ton (9.07 Metric) Two Stage Jack with Air Pump TABLE OF CONTENTS PAGE Description..............................1 Usage ................................1 Specifications..............................1 Assembly Instructions............................1 General Information..........................1 Pre-Use Checks ..........................1 Operating Instructions ...........................2 Jack Instructions..........................2 Maintenance ..............................4 General .............................4 Servicing Jack...........................5 Removing And Servicing Pump......................5 Jack Function Load Test ........................5...
  • Page 4 Model: 02A7815-0110 10 Ton (9.07 Metric) Two Stage Jack with Air Pump Revision Date Text Affected 11/2004 pg 2 5.1 Added warning and illustrations 04/2007 Modified Item 52 in Parts List 04/2007 − Rev. 05...
  • Page 5: Description

    10 Ton (9.07 Metric) Two Stage Jack with Air Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 6: Operating Instructions

    Model: 02A7815-0110 10 Ton (9.07 Metric) Two Stage Jack with Air Pump OPERATING INSTRUCTIONS The user should be familiar with the following statements prior to using the jack. CAUTION! 1. NEVER put hands between aircraft and jack pad. Aircraft struts may hang up and allow aircraft to suddenly drop.
  • Page 7 Model: 02A7815-0110 10 Ton (9.07 Metric) Two Stage Jack with Air Pump JACK INSTRUCTIONS (continued) RAM PROTECTION RING CORRECT PIN PLACEMENT MECHANICAL EXTENSION LOCKING PIN WASHER AND WASHER GROOVE LOCKING PIN AREAS TO BE FREE OF INDENTATIONS RAM PROTECTION RING...
  • Page 8: Maintenance

    Model: 02A7815-0110 10 Ton (9.07 Metric) Two Stage Jack with Air Pump JACK INSTRUCTIONS (continued) WARNING! The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in personal injury or death. To Lower Aircraft: Lower all jacks simultaneously.
  • Page 9: Servicing Jack

    Model: 02A7815-0110 10 Ton (9.07 Metric) Two Stage Jack with Air Pump MAINTENANCE (continued) SERVICING JACK 90-Day Routine Maintenance If jack is not being used on a regular basis, every 90 days the jack should be fully extended and retracted to exercise the seals and to prevent rust build up on the cylinder I.D. While ram is extended, clean the threads and spray with DoALL RPM, LPS, or equivalent that is water repellent and will not harm BUNA “N”...
  • Page 10: Trouble Shooting

    Model: 02A7815-0110 10 Ton (9.07 Metric) Two Stage Jack with Air Pump TROUBLE SHOOTING ACK WILL NOT LOWER ROBABLE AUSE ORRECTIVE CTION Ram lock nut not loosened Rotate nut as ram is lowered Repair pump Broken pump release valve (See Appendix I Hand Pump Parts List for K-2783)
  • Page 11: Parts List

    Model: 02A7815-0110 10 Ton (9.07 Metric) Two Stage Jack with Air Pump Parts List When ordering Replacement Parts/Kits, please specify Model and Serial Number of your product. ITEM PART NUMBER DESCRIPTION 3 ....H-1009-01 ........Assembly, Pump Handle ..........1 K-2024 Kit, Jack Weldment; consists of: 2 ....Z-2323-01.........
  • Page 12 Model: 02A7815-0110 10 Ton (9.07 Metric) Two Stage Jack with Air Pump Parts List When ordering Replacement Parts/Kits, please specify Model and Serial Number of your product. ITEM PART NUMBER DESCRIPTION 15 ....G-1154-107214 ........ Capscrew, Socket Button Head ........1 22 ....TF-1043-06*18.0 ......Assembly, Hose, 18" long ..........1 61 ....N-2002-05S........
  • Page 13 Model: 02A7815-0110 10 Ton (9.07 Metric) Two Stage Jack with Air Pump Parts List When ordering Replacement Parts/Kits, please specify Model and Serial Number of your product. ITEM PART NUMBER DESCRIPTION 27 ....H-1045 ..........Breather................1 28 ....N-2409-06 ........Elbow, 45° Male, 3/8 Hose x 1/8 NPT......1 29 ....TF-1047-04*07.0 ......
  • Page 14 Model: 02A7815-0110 10 Ton (9.07 Metric) Two Stage Jack with Air Pump Parts List When ordering Replacement Parts/Kits, please specify Model and Serial Number of your product. ITEM PART NUMBER DESCRIPTION 40 ....K-1685..........Kit, Repair Fluid Seal....Ref. Haskel MLP-20/46D 41 ....K-1686..........Kit, Repair Air Seal ....Ref. Haskel MLP-20/46D 42 ....50866 ..........
  • Page 15 Model: 02A7815-0110 10 Ton (9.07 Metric) Two Stage Jack with Air Pump Parts List When ordering Replacement Parts/Kits, please specify Model and Serial Number of your product. ITEM PART NUMBER DESCRIPTION 46 ....H-557 ..........Pad, Jack.................1 47 ....G-1318-1033 ........Pin, Model "D", 5/8" diameter x 3.3" long ......1 48 ....R-1341-02 ........
  • Page 17 APPENDIX I HC-1752 2,500 psi (172 bars) Hand Pump Parts List...
  • Page 19: Illustrated Parts List

    Model: HC-1752 2,500 Hand Pump Illustrated Parts List 08/2001 – Rev. OR Tronair, Inc. 1740 Eber Road Holland, Ohio 43528-9794 • Telephone: (419) 866-6301 800-426-6301 Fax: (419) 867-0634 Web Site: www.tronair.com E-mail: sales@tronair.com...
  • Page 21: Replacement Parts

    HC-1752 2,500 Hand Pump Parts List • This pump is compatible with MIL-H-5606 / MIL-H-83282 Hydraulic Fluids only. Reference Parts List Illustration on Page 3. REPLACEMENT PARTS ITEM PART NUMBER DESCRIPTION 3.......5M1-000-001 ........Body, Pump ..............1 12.......506-000 ..........Half, Flange ..............4 25.......518-000 ..........
  • Page 22: Replacement Kits

    HC-1752 2,500 Hand Pump Parts List Reference Parts List Illustration on Page 3. REPLACEMENT KITS ITEM PART NUMBER DESCRIPTION K-1778 Kit, Piston/Cylinder Replacement; consists of: 15................Piston................1 16................Tube ................1 20................Retainer, Wiper ...............1 24................Assembly, Valve Body (Includes Items 7, 10, 24, 26) ..1 K-1906 Kit, Piston/Seal Replacement;...
  • Page 23: Parts List Illustration

    HC-1752 2,500 Hand Pump Parts List Illustration WARNING! Item 2 is a preset relief valve. Do not disassemble this valve. Replacement parts are available as a preset relief valve assembly. 08/2001 – Rev. OR - 3 -...
  • Page 25 APPENDIX II Haskel MLP-20/46D Technical Specifications & Performance Data with Drawing 28550...
  • Page 31 APPENDIX III MSDS Hydraulic Fluid (MIL-H-5606)