Tronair 02-7867C0100 Operation & Service Manual

30 ton two stage hydraulic axle jack

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Tronair, Inc.
1 Air Cargo Pkwy East
Swanton, OH 43558
OPERATION & SERVICE MANUAL
Models: 02-7867C0100
02A7867C0100
02A7867C0100-A1
30 Ton Two Stage
Hydraulic Axle Jack
12/2020 − Rev. 03
Phone: (419) 866-6301 | 800-426-6301
Web: www.tronair.com
Email: sales@tronair.com

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Summary of Contents for Tronair 02-7867C0100

  • Page 1 OPERATION & SERVICE MANUAL Models: 02-7867C0100 02A7867C0100 02A7867C0100-A1 30 Ton Two Stage Hydraulic Axle Jack 12/2020 − Rev. 03 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 08/2006 Original Release 03/2012 Modified 7.0 Trouble Shooting and Parts Lists 12/2014 Modified 1.0 Description and 5.1 Jack Instructions 12/2020 Major revision...
  • Page 3 Models: 02-7867C0100, 02A7867C0100, 02A7867C0100-A1 30 Ton Two Stage Hydraulic Axle Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION ..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 USAGE ................................1 SPECIFICATIONS .............................. 1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ......................
  • Page 4: Specifications

    30 Ton Two Stage Hydraulic Axle Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 5 Models: 02-7867C0100, 02A7867C0100, 02A7867C0100-A1 30 Ton Two Stage Hydraulic Axle Jack ASSEMBLY INSTRUCTIONS GENERAL INFORMATION This product should be assembled and/or repaired using good workmanship practices and proper tools. All replacement parts must be the same as or equal to the original parts supplied.
  • Page 6: Troubleshooting

    Models: 02-7867C0100, 02A7867C0100, 02A7867C0100-A1 30 Ton Two Stage Hydraulic Axle Jack TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Remove piston and pump body. Inspect for Fluid leakage at pump piston Damaged backup ring, o-ring, piston or damage. Replace defective part(s). Replace...
  • Page 7 Models: 02-7867C0100, 02A7867C0100, 02A7867C0100-A1 30 Ton Two Stage Hydraulic Axle Jack MAINTENANCE GENERAL • All maintenance and/or repair work should be done using good workmanship practices and proper tools. • The work area should be clean and free of dirt.
  • Page 8 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
  • Page 9 Models: 02-7867C0100, 02A7867C0100, 02A7867C0100-A1 30 Ton Two Stage Hydraulic Axle Jack This page left blank intentionally. 12/2020 | Rev. 03 Page | 6...
  • Page 10 Models: 02-7867C0100, 02A7867C0100, 02A7867C0100-A1 30 Ton Two Stage Hydraulic Axle Jack Reference Drawing LOAD GAUGE PORT NOTE: Load Gauge for 02A7867C0100-A1 is not shown 12/2020 | Rev. 03 Page | 7...
  • Page 11 Models: 02-7867C0100, 02A7867C0100, 02A7867C0100-A1 30 Ton Two Stage Hydraulic Axle Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 12/2020 | Rev. 03 Page | 8...
  • Page 12: Parts List

    Models: 02-7867C0100, 02A7867C0100, 02A7867C0100-A1 30 Ton Two Stage Hydraulic Axle Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description H-1009-10 Pump Handle Z-6187 Air Pump Assembly (incl. K-3333 Blowgun Assy.)
  • Page 13 Models: 02-7867C0100, 02A7867C0100, 02A7867C0100-A1 30 Ton Two Stage Hydraulic Axle Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description K-4081 Kit, Seal Replacement; consists of: 02-248-TS62 Back-Up, Teflon...
  • Page 14 Models: 02-7867C0100, 02A7867C0100, 02A7867C0100-A1 30 Ton Two Stage Hydraulic Axle Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description N-2796-03-SS-B Connector, Straight Thread Flareless TR-1953 Tube, SST .25OD - .049W x 10.0 Long...
  • Page 16 APPENDIX I Hydraulic Schematic...
  • Page 18: Hydraulic Schematic

    Hydraulic Schematic...
  • Page 20 APPENDIX II HC-2333 Hand Pump...
  • Page 22 Hand Pump Parts List With Illustrations 01/2006 – Rev. OR When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558...
  • Page 24 8000 psi Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 25: Parts List Illustration

    Model: HC-2333 8000 psi Hand Pump Parts List Illustration WARNING! Item 2 (H-2976) is a preset relief valve. Do Not disassemble this valve. Replacement parts are available as a preset relief valve assembly 04/2014 | Rev. 01 Page | 2...
  • Page 26 APPENDIX III Air Pump Manufacturer Data...
  • Page 56 APPENDIX IV Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
  • Page 71 APPENDIX V Air Pump Manufacturer Data...
  • Page 73: Declaration Of Conformity

    DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Axle Jack 02-7867C0100 02A7867C0100 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc.
  • Page 74 APPENDIX VI Maintenance Schedule...

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