Tronair 02A7849C0120 Operation & Service Manual
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Tronair 02A7849C0120 Operation & Service Manual

10 ton (9 metric ton) three stage jack
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OPERATION & SERVICE MANUAL
Model: 02A7849C0120
10 Ton (9 Metric Ton)
Three Stage Jack
09/2023 - Rev. 04
For Spare Parts, Operations & Service Manuals or Service Needs
Scan the QR code or visit Tronair.com/aftermarket
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com

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Summary of Contents for Tronair 02A7849C0120

  • Page 1 10 Ton (9 Metric Ton) Three Stage Jack 09/2023 - Rev. 04 For Spare Parts, Operations & Service Manuals or Service Needs Scan the QR code or visit Tronair.com/aftermarket Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 02/2008 Original Release 01/2012 Modified 7.4.2 Jack Instructions, 10.0 Trouble Shooting, and Parts List 08/2013 Major revision 09/2023 Major revision...
  • Page 3 Model: 02A7849C0120 10 Ton Three Stage Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ......................1 WARNING AND DANGER SIGNS ........................1 COMPONENT SAFETY FEATURES ........................
  • Page 4 10 Ton Three Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 5 Model: 02A7849C0120 10 Ton Three Stage Jack NECESSARY PERSONAL PROTECTIVE EQUIPMENT CAUTION! Always wear safety glasses. SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of jack and threads on ram.

  • Page 6: Installation

    Model: 02A7849C0120 10 Ton Three Stage Jack ASSEMBLY This product is shipped completely assembled and tested and requires no further assembly before operation. The following sections apply when servicing the unit. GENERAL INSTRUCTIONS • This product should be assembled and/or repaired using good workmanship practices and proper tools. Bolts and elastic stopnuts should be tightened to a torque not to exceed industry standards for Grade '5' bolts.

  • Page 7: Numerical Values

    Model: 02A7849C0120 10 Ton Three Stage Jack OPERATION OPERATING PARAMETERS: • The user shall work in accordance with the Operation and Service Manual. • It is not allowed to work under the raised load until it is secured by suitable means, i.e. Ram Locknut.
  • Page 8 Model: 02A7849C0120 10 Ton Three Stage Jack 6.4.1 Rules For Operating The user shall work in accordance with the Operation and Service Manual. It is not allowed to work under the raised load until it is secured by suitable means, i.e. Ram Locknut.

  • Page 9: Troubleshooting

    Model: 02A7849C0120 10 Ton Three Stage Jack PACKAGING AND STORAGE PACKAGING REQUIREMENTS Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment. HANDLING Jacks can be rolled by hand on its casters. STRAPPING Jacks can be strapped down by suitable means to prevent unwanted movement during shipment.

  • Page 10: Maintenance Schedule

    • At this time flush old hydraulic fluid and dirt from over-all system and replenish with new, clean hydraulic fluid. • No modifications shall be carried out without prior written approval by Tronair. 10.2 MAINTENANCE SCHEDULE Check Fluid Level ..............Each Use Lubricate Casters ..............
  • Page 11 If warranty coverage is approved, either replacement parts will be sent or the product will have to be returned to Tronair for repairs. If the product is to be returned, a Return Material Authorization (RMA) number will be issued for reference purposes on any shipping documents.

  • Page 12: Parts List

    Model: 02A7849C0120 10 Ton Three Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-4236-01 Weldment, Tripod H-1009-01 Assembly, Handle (Pump) K-4156 Kit, Front Wheel , consists of:...
  • Page 13 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Elbow, 90 Male, SAE #6 x 3/8" O.D.- JIC 37 N-2001-08-S-B Note: (3) are required for 02A7849C0120 G-1154-107214 Capscrew, Socket Button Head, 3/8-16 x 1-1/2" long Z-11980-01 Weldment, Tube/Base G-1251-1070R...
  • Page 14 Model: 02A7849C0120 10 Ton Three Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description K-3110 Kit, Reservoir; consists of: G-1203-1075 Jamnut, 3/8-24 Elastic G-1250-1070N Flatwasher, 3/8 Narrow G-1100-107510 Bolt, Hex Head, Grade 5, 3/8-24 x 1"...
  • Page 15 Model: 02A7849C0120 10 Ton Three Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description H-1516-11 Clamp. 2 Ear Hose K-3144 Kit, Air Pump; consists of: TF-1043-03*16.0 Assembly, Hose, 16" long...
  • Page 16 Model: 02A7849C0120 10 Ton Three Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-6479 Ram, Third Stage R-1442 Plug, Piston TR-1977 Ram, First Stage H-2356 Locknut, Second Stage...
  • Page 17 Model: 02A7849C0120 10 Ton Three Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description K-3111 Kit, Mechanical Extension; consists of: R-1964 Extension, Mechanical G-1300-25050 Pin, Roll HC-2000-033...
  • Page 19 APPENDIX I Hydraulic Schematic...

  • Page 21: Hydraulic Schematic

    Hydraulic Schematic...
  • Page 23 APPENDIX II Haskel Air Pump Manufacturer Data...
  • Page 51 APPENDIX III HC-1961 Hand Pump Parts List...
  • Page 53 Model: HC-1961 3250 psi Hand Pump Parts List With Illustrations 05/2005 – Rev. OR Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 55 2500 psi Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 56 HC-1961 2500 psi Hand Pump Parts List Illusrations WARNING! Item 10 (H-2606) is a preset relief valve. Do Not disassemble this valve. Replacement parts are available as a preset relief valve assembly 10/2001 | Rev. OR Page | 2...
  • Page 57 APPENDIX IV Declaration of Conformity...

  • Page 59: Declaration Of Conformity

    DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jack 02-7849C0120 02A7849C0120 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc.
  • Page 61 APPENDIX V Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
  • Page 75 APPENDIX VI Maintenance Schedule...

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