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Tronair 02-0527C0140 Operation & Service Manual

5 ton 4.5 metric ton two stage jack
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OPERATION & SERVICE MANUAL
Models:
02-0527C0140, 02A0527C0140, 02C0527C0140,
02-7827C0110, 02A7827C0110
5 Ton (4.5 Metric Ton)
Two Stage Jack
07/2022  Rev. 08
For Spare Parts, Operations & Service Manuals or Service Needs
Scan the QR code or visit Tronair.com/aftermarket
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com

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Summary of Contents for Tronair 02-0527C0140

  • Page 1 5 Ton (4.5 Metric Ton) Two Stage Jack 07/2022  Rev. 08 For Spare Parts, Operations & Service Manuals or Service Needs Scan the QR code or visit Tronair.com/aftermarket Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 07/2021 Modified Parts Lists 07/2022 Modified 6.2 Numerical Values and 7.6 Storage Space and Handling Facilities...
  • Page 3 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527C0140, 02A0527C0140, 02C0527C0140 02-7827C0110, 02A7827C0110 TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURED .............................. 1 USAGE ................................1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ......................
  • Page 4 Models: 02-0527C0140, 02A0527C0140, 02C0527C0140 02-7827C0110, 02A7827C0110 This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 5 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527C0140, 02A0527C0140, 02C0527C0140 02-7827C0110, 02A7827C0110 ENVIRONMENTAL SAFETY FEATURES The jack is non-polluting. See Appendix V for Material Safety Data concerning the recommended hydraulic fluid (MIL-PRF- 5606). NECESSARY PERSONAL PROTECTIVE EQUIPMENT CAUTION! Always wear safety glasses.

  • Page 6: Installation

    5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527C0140, 02A0527C0140, 02C0527C0140 02-7827C0110, 02A7827C0110 ASSEMBLY This product is shipped completely assembled and tested and requires no further assembly before operation. The following sections apply when servicing the unit. GENERAL INSTRUCTIONS This product should be assembled and/or repaired using good workmanship practices and proper tools.

  • Page 7: Numerical Values

    Hydraulic Extension........ 34 in (87.5 cm) Maximum Height Obtainable ....70-13/16 in (179.9 cm) Weight 02-0527C0140, 02-7827C0110 ..129 lbs (58.7 kg) 02A0527C0140, 02Z7827C0110..177.5 (80.5 kg) 02C0527C0140 ....... 172.9 (78.4 kg) Pressure Relief Setting ......2,500 +250/-0 psig (172.4+17.2/-0 bar) Noise level is 64 dB(A) at a distance of 120 in (304.8 cm) at an inlet pressure of 100 psi (6.9 bar)
  • Page 8  Load test jacks annually.  Only order replacement parts from Tronair.  Failure to comply could result in premature failure below certified weight and could cause serious injury including death. 07/2022 | Rev. 08...
  • Page 9 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527C0140, 02A0527C0140, 02C0527C0140 02-7827C0110, 02A7827C0110 6.4.2 Jack Instructions (continued) Correct Pin Placement Incorrect Pin Placements Washer In Ball Lock In Washer On Top Of Locking Pin Not In Ram Protection Ring...
  • Page 10 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527C0140, 02A0527C0140, 02C0527C0140 02-7827C0110, 02A7827C0110 6.4.2 Jack Instructions (continued) Ram Protection Ring Damage Deformation Deformation Acceptable Condition Unacceptable Condition Close pump release valve by turning clockwise. Note: Turning the pump release valve counter-clockwise lowers the jack. Turning the pump release valve clockwise stops the jack’s descent, and allows it to be raised.

  • Page 11: Troubleshooting

    Mechanical Extension ......9 in (22.86 cm) Hydraulic Extension........34 in (86.36 cm) Maximum Height Obtainable ....70-13/16 in (179.9 cm) Weight 02-0527C0140, 02-7827C0110 ..129 lbs (58.7 kg) 02A0527C0140, 02Z7827C0110..177.5 (80.5 kg) 02C0527C0140 ....... 172.9 (78.4 kg) TRANSPORTATION Lifting can be accomplished by crane and strap thru top of tripod, or by fork truck under lower tripod support.
  • Page 12 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527C0140, 02A0527C0140, 02C0527C0140 02-7827C0110, 02A7827C0110 10.0 MAINTENANCE 10.1 GENERAL  All maintenance and/or repair work should be done using good workmanship practices and proper tools.  The work area should be clean and free of dirt.
  • Page 13 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
  • Page 14 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527C0140, 02A0527C0140, 02C0527C0140 02-7827C0110, 02A7827C0110 Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 07/2022 | Rev. 08 Page | 11...
  • Page 15 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527C0140, 02A0527C0140, 02C0527C0140 02-7827C0110, 02A7827C0110 Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 07/2022 | Rev. 08 Page | 12...
  • Page 16 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527C0140, 02A0527C0140, 02C0527C0140 02-7827C0110, 02A7827C0110 Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description R-1013-03 EXTENSION, CENTER G-1318-0825 PIN, 1/2 MODEL D...
  • Page 17 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527C0140, 02A0527C0140, 02C0527C0140 02-7827C0110, 02A7827C0110 Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-10951-Z1 Z-10951-A1 Z-10951-C1 Z-10951-81 BASE ASSEMBLY, JACK 5 TON "CE"...
  • Page 18 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527C0140, 02A0527C0140, 02C0527C0140 02-7827C0110, 02A7827C0110 Parts List – 02-0527C0140 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-10951-Z1 ASSEMBLY, 5 TON TRIPOD (CE)
  • Page 19 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527C0140, 02A0527C0140, 02C0527C0140 02-7827C0110, 02A7827C0110 Parts List – 02A0527C0140 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-10951-A1 ASSEMBLY, 5 TON TRIPOD (CE)
  • Page 20 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527C0140, 02A0527C0140, 02C0527C0140 02-7827C0110, 02A7827C0110 Parts List – 02C0527C0140 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-10951-C1 ASSEMBLY, 5 TON TRIPOD (CE)
  • Page 21 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527C0140, 02A0527C0140, 02C0527C0140 02-7827C0110, 02A7827C0110 Parts List – 02-7827C0110 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-10951-Z1 ASSEMBLY, 5 TON TRIPOD (CE)
  • Page 22 5 Ton (4.5 Metric Ton) Two Stage Jack Models: 02-0527C0140, 02A0527C0140, 02C0527C0140 02-7827C0110, 02A7827C0110 Parts List – 02A7827C0110 When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Z-10951-A1 ASSEMBLY, 5 TON TRIPOD (CE)
  • Page 23 APPENDIX I Hydraulic Schematic...
  • Page 25 Hydraulic Schematic 02-0527C0140, 02C0527C0140, 02-7827C0110...
  • Page 26 Hydraulic Schematic 02A0527C0140, 02A7827C0110...
  • Page 27 APPENDIX II Haskel Air Pump Manufacturer Data...
  • Page 55 APPENDIX III Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
  • Page 69 APPENDIX IV Declaration of Conformity...

  • Page 71: Declaration Of Conformity

    DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines MOVABLE HYDRAULIC JACK (TRIPOD) WITHOUT INTEGRAL PUMP AND WITH PNEUMATIC POWER SOURCE 02-0527C0140, 02A0527C0140, 02B-0527C0140, 02C0527C0140 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery:...
  • Page 73 APPENDIX V Maintenance Schedule...

This manual is also suitable for:

02a0527c014002c0527c014002-7827c011002a7827c0110

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