Tronair 02A7856-0100 Operation & Service Manual

5 ton (4.53 metric) single stage jack
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Operation & Service Manual
Model: 02A7856-0100
5 Ton (4.53 Metric)
Single Stage Jack
07/2002 – AA − Rev. OR
Includes Illustrated Parts Lists
Tronair, Inc.
1740 Eber Road
Holland, Ohio 43528-9794
USA
Telephone: (419) 866-6301
800-426-6301
Fax: (419) 867-0634
Web Site: www.tronair.com E-mail: mail@tronair.com

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Summary of Contents for Tronair 02A7856-0100

  • Page 1 Model: 02A7856-0100 5 Ton (4.53 Metric) Single Stage Jack 07/2002 – AA − Rev. OR Includes Illustrated Parts Lists Tronair, Inc. 1740 Eber Road Holland, Ohio 43528-9794 • Telephone: (419) 866-6301 800-426-6301 Fax: (419) 867-0634 Web Site: www.tronair.com E-mail: mail@tronair.com...
  • Page 3: Table Of Contents

    Model: 02A7856-0100 5 Ton (4.53 Metric) Single Stage Jack TABLE OF CONTENTS PAGE Description................................1 Usage ................................1 Specifications..............................1 Assembly Instructions ............................1 General Information ..........................1 Pre-Use Checks ............................1 Operating Instructions ............................2 Jack Instructions .............................2 Maintenance..............................3 Servicing Jack............................3 Removing And Servicing Pump ......................4 Jack Function Load Test.........................4...
  • Page 5: Description

    Model: 02A7856-0100 5 Ton (4.53 Metric) Single Stage Jack 1.0 DESCRIPTION The Tronair Single Stage Jack incorporates the following quality features: • Steel Construction • Mechanical ram locknut prevents lowering of jack under load • Mechanical extension • Single speed, manually operated pump with pressure relief •...
  • Page 6: Operating Instructions

    Model: 02A7856-0100 5 Ton (4.53 Metric) Single Stage Jack 5.0 OPERATING INSTRUCTIONS The user should be familiar with the following statements prior to using the jack. CAUTION! 1. Never put hands between aircraft and jack pad. Aircraft struts may hang up and allow aircraft to suddenly drop.
  • Page 7: Maintenance

    Model: 02A7856-0100 5 Ton (4.53 Metric) Single Stage Jack 6.0 MAINTENANCE GENERAL • The jack should be stored with some type of cover to protect the jack from liquids (such as Skydrol or cleaning solutions) and other foreign matter that might get on or between ram and cylinder which will damage seals and O-rings.
  • Page 8: Removing And Servicing Pump

    Model: 02A7856-0100 5 Ton (4.53 Metric) Single Stage Jack 6.0 MAINTENANCE 6.2 REMOVING AND SERVICING PUMP NOTE: If pump is found to be faulty, call the factory for replacement or replace seals as follows: 1. Reference Appendix I – HC-1753 Hand Pump Parts List during the following: 2.
  • Page 9: Trouble Shooting

    Model: 02A7856-0100 5 Ton (4.53 Metric) Single Stage Jack 7.0 TROUBLE SHOOTING AM WILL NOT RISE OR RISES ERRATICALLY ROBABLE AUSE ORRECTIVE CTION High pressure leaks (at joint, plugs or tubing) Re-tighten or repair Open release valve. Pump rapidly to dislodge; or...
  • Page 10 Model: 02A7856-0100 5 Ton (4.53 Metric) Single Stage Jack Parts List ** When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit.** Reference Illustrations on Page 8 to 10. REPLACEMENT PARTS ITEM PART NUMBER DESCRIPTION H-1009-01...
  • Page 11 Model: 02A7856-0100 5 Ton (4.53 Metric) Single Stage Jack Parts List ** When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit.** Reference Illustrations on Page 8 to 10. REPLACEMENT KITS PART NUMBER DESCRIPTION K-1901-01 Kit, Pump Replacement; consists of:...
  • Page 12 Model: 02A7856-0100 5 Ton (4.53 Metric) Single Stage Jack Parts List Illustrations 07/2002 – AA −Rev. OR - 8 -...
  • Page 13 Model: 02A7856-0100 5 Ton (4.53 Metric) Single Stage Jack Parts List Illustrations 07/2002 – AA −Rev. OR - 9 -...
  • Page 14 Model: 02A7856-0100 5 Ton (4.53 Metric) Single Stage Jack Parts List Illustrations 07/2002 – AA −Rev. OR - 10 -...
  • Page 15 APPENDIX I HC-1753 1950 psi (134.4 bars) Hand Pump Parts List...
  • Page 17: Appendix Ii

    APPENDIX II Haskel MLP-20/46D Technical Specifications & Performance Data & Drawings 28550...
  • Page 19 APPENDIX III MSDS Hydraulic Fluid (MIL-H-5606)

Table of Contents