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Summary of Contents for Tronair 02A7887C9100
- Page 1 OPERATION & SERVICE MANUAL Model: 02A7887C9100 20 Ton Two Stage Jack 11/2020 - Rev. 03 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
- Page 2 REVISION DATE TEXT AFFECTED 06/2012 Original Release 04/2013 Modified 11.0 Provision of Spares, Parts List and Hand Pump Appendix 11/2020 Major revision...
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Page 3: Table Of Contents
Model: 02A7887C9100 20 Ton Two Stage Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 FUNCTION................................1 LIST OF DRAWINGS ............................1 SAFETY INFORMATION ..............................2 USAGE AND SAFETY INFORMATION ......................2 WARNING AND DANGER SIGNS ........................ - Page 4 Model: 02A7887C9100 20 Ton Two Stage Jack 11/2020 | Rev. 03...
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Page 5: Product Information
20 Ton Two Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur. -
Page 6: Safety Information
Model: 02A7887C9100 20 Ton Two Stage Jack SAFETY INFORMATION USAGE AND SAFETY INFORMATION To insure safe operations please read the following statements and understand their meaning. Also refer to your equipment manufacturer’s manual for other important safety information. This manual contains safety precautions which are explained below. -
Page 7: Conditions For Safe Use
Model: 02A7887C9100 20 Ton Two Stage Jack CONDITIONS FOR SAFE USE Use in a clean dry environment on a level surface. Operate between -20 C and 50C/-4 F and 122 F. 2.10 OPERATOR QUALIFICATIONS This jack is intended to be used by the skilled and trained aircraft technician. The operator must be familiar with the jacking procedures for the aircraft to be raised, lowered, and the operation of the jack. -
Page 8: Assembly
This product should be assembled and/or repaired using good workmanship practices and proper tools. Bolts and elastic stopnuts should be tightened to a torque not to exceed industry standards for Grade '5' bolts. All replacement parts must be Tronair OEM replacement parts. Dispose of waste per federal and local laws and regulations. -
Page 9: Installation
Model: 02A7887C9100 20 Ton Two Stage Jack TO COLLAPSE JACK (continued) FIGURE 4.5 B – To Store On Pallet INSTALLATION Installation and commissioning requires connection of the hold to run air valve to an adequate air supply. AIR SUPPLY REQUIREMENTS: ... -
Page 10: Operation
Model: 02A7887C9100 20 Ton Two Stage Jack OPERATION OPERATING PARAMETERS: The trained aircraft technician or operator shall work in accordance with the Operator Manual DO NOT work under a raised load until it is secured by suitable means, i.e. Ram Locknut ... -
Page 11: Jack Instructions
Model: 02A7887C9100 20 Ton Two Stage Jack 6.4.2 Jack Instructions To Raise Aircraft: Place jack on a hard, level surface. Open reservoir vent screw (counterclockwise) Hydraulic ram must be completely retracted before operating the jack. Raise mechanical extension to aircraft jack pad. -
Page 12: Transportation
Model: 02A7887C9100 20 Ton Two Stage Jack TRANSPORTATION Lifting can be accomplished by crane and strap through top of tripod, or by fork truck under lower tripod support. Approximate weight: 885 lbs (401 kg) TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Remove piston and pump body. -
Page 13: Maintenance
Model: 02A7887C9100 20 Ton Two Stage Jack 10.0 MAINTENANCE 10.1 GENERAL All maintenance and/or repair work should be done using good workmanship practices and proper tools. The work area should be clean and free of dirt. When O-rings and backup rings are removed, every effort should be made to avoid the contact of tools with the critical surfaces of parts. -
Page 14: Provision Of Spares
GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the... - Page 15 Model: 02A7887C9100 20 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description PC-1155 Valve, Pneumatic Lever TF-1043-17-18.0 Assembly, Hose HC-2490 Hand Pump, Tandem SS TF-1043-06*25.0...
- Page 16 Model: 02A7887C9100 20 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description G-1841-1055-SS Stopnut, SS, ¼ - 28 Elastic G-1704-1050N Flatwasher, SS, ¼ Narrow J-3415-01 Bracket, Air Pump Mounting Hose 3/8 Push-On 10”...
- Page 17 Model: 02A7887C9100 20 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 11/2020| Rev. 03 Page | 13...
- Page 18 Model: 02A7887C9100 20 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description R-2576-01 Cap, Bottom TR-2183-01 Cylinder, Machined TR-2181 Bushing, 1 Stage Ram TR-2182 Ram, First Stage...
- Page 19 Model: 02A7887C9100 20 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description K-4670 Kit, Spanner Wrenches; consists of: K-4682 Wrench, 1 Stage K-4683 Wrench, 2 Stage 11/2020| Rev.
- Page 21 APPENDIX I Hydraulic Schematic...
- Page 23 Hydraulic Schematic...
- Page 25 APPENDIX II Air Pump Manufacturer Data...
- Page 55 APPENDIX III HC-2490 Hand Pump Parts List...
- Page 57 Model: HC-2490 3250 psi Hand Pump Parts List With Illustrations 07/2012 – Rev. 01 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
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Page 59: Installation Instructions
3250 psi Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur. - Page 60 HC-2490 3250 psi Hand Pump Parts List When ordering Replacement Parts/Kits, please specify Model and Serial Number of your Unit. Item Part Number Description Not Sold Separately Pump Body Screw, Lock (apply Loctite #423 blue) H-3534 Assembly, Relief Screw TR-2189 Handle, Pump K-4674 Kit, Linkage Replacement;...
- Page 61 HC-2490 3250 psi Hand Pump Parts List When ordering Replacement Parts/Kits, please specify Model and Serial Number of your Unit. Item Part Number Description K-4679 Kit, Seal Replacement; consists of: O-ring, Release Screw O-ring, Relief Screw O-ring, Relief Screw Ring, Screw Backup Relief O-ring, Outlet Check Ring, Tube Back-Up O-ring, Tube...
- Page 63 APPENDIX IV Declaration of Conformity...
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Page 64: Declaration Of Conformity
DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jack 02A7887C9100 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the manufacturer: Quality Assurance Representative Tronair, Inc. - Page 66 APPENDIX V Safety Data Sheet MIL-PRF-83282 Hydraulic Fluid...
- Page 78 APPENDIX VI Maintenance Schedule...
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