Tronair 02-7856-0100 Operation & Service Manual
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Tronair 02-7856-0100 Operation & Service Manual

5 ton (4.5 metric ton) single stage jack
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Operation & Service Manual
Models:
02-7856-0100 02A7856-0100
02B7856-0100 02C7856-0100
5 Ton (4.5 Metric Ton)
Single Stage Jack
11/2004 - AA - Rev. 04
Includes Illustrated Parts Lists
Tronair, Inc.
1740 Eber Road
Holland, Ohio 43528-9794
USA
•
Telephone: (419) 866-6301
800-426-6301
Fax: (419) 867-0634
Web Site: www.tronair.com E-mail: sales@tronair.com

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Summary of Contents for Tronair 02-7856-0100

  • Page 1 02B7856-0100 02C7856-0100 5 Ton (4.5 Metric Ton) Single Stage Jack 11/2004 - AA - Rev. 04 Includes Illustrated Parts Lists Tronair, Inc. 1740 Eber Road Holland, Ohio 43528-9794 • Telephone: (419) 866-6301 800-426-6301 Fax: (419) 867-0634 Web Site: www.tronair.com E-mail: sales@tronair.com...

  • Page 3: Table Of Contents

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-7856-0100 (Standard) 02A7856-0100 (with Air Pump Option) 02B7856-0100 (with Air Pump Option & Spring Loaded Casters 02C7856-0100 (with Spring Loaded Casters) TABLE OF CONTENTS PAGE Product Information............................1 Usage ..............................1 List Of Drawings.............................
  • Page 4 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-7856-0100 (Standard) 02A7856-0100 (with Air Pump Option) 02B7856-0100 (with Air Pump Option & Spring Loaded Casters 02C7856-0100 (with Spring Loaded Casters) 13.0 In-Service Support ............................11 14.0 Guarantees ..............................11 15.0 Appendices ..............................11...
  • Page 5 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-7856-0100 (Standard) 02A7856-0100 (with Air Pump Option) 02B7856-0100 (with Air Pump Option & Spring Loaded Casters 02C7856-0100 (with Spring Loaded Casters) REVISION DATE TEXT AFFECTED 04/2004 pg 17 Item 4 changes from H-2210-11 to H-1128-02...

  • Page 7: Product Information

    02B7856-0100 (with Air Pump Option & Spring Loaded Casters) 02C7856-0100 (with Spring Loaded Casters) This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.

  • Page 8: Protection Systems

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-7856-0100 (Standard) 02A7856-0100 (with Air Pump Option) 02B7856-0100 (with Air Pump Option & Spring Loaded Casters) 02C7856-0100 (with Spring Loaded Casters) SAFETY INFORMATION (continued) PROTECTION SYSTEMS None. CLOSED CIRCUITS None. INTERLOCKING None.

  • Page 9: Packaging And Storage

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-7856-0100 (Standard) 02A7856-0100 (with Air Pump Option) 02B7856-0100 (with Air Pump Option & Spring Loaded Casters) 02C7856-0100 (with Spring Loaded Casters) PACKAGING AND STORAGE PACKAGING REQUIREMENTS Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment.

  • Page 10: Assembly

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-7856-0100 (Standard) 02A7856-0100 (with Air Pump Option) 02B7856-0100 (with Air Pump Option & Spring Loaded Casters) 02C7856-0100 (with Spring Loaded Casters) ASSEMBLY This product is shipped completely assembled and tested and requires no further assembly before operation.

  • Page 11: Operation

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-7856-0100 (Standard) 02A7856-0100 (with Air Pump Option) 02B7856-0100 (with Air Pump Option & Spring Loaded Casters) 02C7856-0100 (with Spring Loaded Casters) OPERATION OPERATING PARAMETERS The user shall work in accordance with the Operator Manual.

  • Page 12: Rules For Operating

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-7856-0100 (Standard) 02A7856-0100 (with Air Pump Option) 02B7856-0100 (with Air Pump Option & Spring Loaded Casters) 02C7856-0100 (with Spring Loaded Casters) OPERATING INSTRUCTIONS (continued) 7.4.1 Rules For Operating: 1. The user shall work in accordance with the Operator and/or Technical Manuals.
  • Page 13 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-7856-0100 (Standard) 02A7856-0100 (with Air Pump Option) 02B7856-0100 (with Air Pump Option & Spring Loaded Casters) 02C7856-0100 (with Spring Loaded Casters) 7.4.2 Jack Instructions (continued) RAM PROTECTION RING CORRECT PIN PLACEMENT...

  • Page 14: Training

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-7856-0100 (Standard) 02A7856-0100 (with Air Pump Option) 02B7856-0100 (with Air Pump Option & Spring Loaded Casters) 02C7856-0100 (with Spring Loaded Casters) 7.4.2 Jack Instructions (continued) WARNING! • The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in personal injury or death.

  • Page 15: Maintenance Schedule

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-7856-0100 (Standard) 02A7856-0100 (with Air Pump Option) 02B7856-0100 (with Air Pump Option & Spring Loaded Casters) 02C7856-0100 (with Spring Loaded Casters) MAINTENANCE (continued) MAINTENANCE SCHEDULE Check Fluid Level......................Each Use Lubricate Casters ......................3 Months Cleaning ....................Annually Or As Needed...

  • Page 16: Pneumatic Pump

    5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-7856-0100 (Standard) 02A7856-0100 (with Air Pump Option) 02B7856-0100 (with Air Pump Option & Spring Loaded Casters) 02C7856-0100 (with Spring Loaded Casters) MAINTENANCE (continued) PNEUMATIC PUMP See Appendix II Haskel Air Pump Manufacturer Data for complete parts list and repair information.

  • Page 17: Parts List

    Contact Tronair for technical services and information. 14.0 GUARANTEES Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This warranty does not cover the following items:...
  • Page 18 2 ....V-1001..........Label, Made in USA ............1 3 ....V-1003..........Label, Serial Number............1 4 ....V-1805..........Label, ISO General Danger..........1 5 ....V-1198-02 ........Label, Tronair ..............1 7 ....V-1775..........Label, Pump Force ............1 8 ....V-1776..........Label, Down..............1 11/2004 - AA - Rev. 04...
  • Page 19 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-7856-0100 (Standard) 02A7856-0100 (with Air Pump Option) 02B7856-0100 (with Air Pump Option & Spring Loaded Casters) 02C7856-0100 (with Spring Loaded Casters) Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
  • Page 20 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-7856-0100 (Standard) 02A7856-0100 (with Air Pump Option) 02B7856-0100 (with Air Pump Option & Spring Loaded Casters) 02C7856-0100 (with Spring Loaded Casters) Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
  • Page 21 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-7856-0100 (Standard) 02A7856-0100 (with Air Pump Option) 02B7856-0100 (with Air Pump Option & Spring Loaded Casters) 02C7856-0100 (with Spring Loaded Casters) Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
  • Page 22 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-7856-0100 (Standard) 02A7856-0100 (with Air Pump Option) 02B7856-0100 (with Air Pump Option & Spring Loaded Casters) 02C7856-0100 (with Spring Loaded Casters) Parts List Air Pump Option When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
  • Page 23 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-7856-0100 (Standard) 02A7856-0100 (with Air Pump Option) 02B7856-0100 (with Air Pump Option & Spring Loaded Casters) 02C7856-0100 (with Spring Loaded Casters) Parts List Air Pump Option ITEM PART NUMBER DESCRIPTION Z-4621 Assembly, Air Pump;...
  • Page 25 APPENDIX I Hydraulic Schematic...
  • Page 27 5 Ton (4.5 Metric Ton) Single Stage Jack Models: 02-7856-0100 (Standard) 02A7856-0100 (with Air Pump Option) 02B7856-0100 (with Air Pump Option & Spring Loaded Casters 02C7856-0100 (with Spring Loaded Casters) Hydraulic Schematic...
  • Page 29 APPENDIX II Haskel Air Pump Technical Specifications & Performance Data Drawing 28550...
  • Page 35 APPENDIX III HC-1753 Hand Pump Parts List...
  • Page 37 08/2001 – Rev. OR ** When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit.** Tronair, Inc. 1740 Eber Road Holland, Ohio 43528-9794 • Telephone: (419) 866-6301 800-426-6301 Fax: (419) 867-0634 Web Site: www.tronair.com E-mail: sales@tronair.com...
  • Page 39 Model: HC-1753 1950 Hand Pump Parts List This pump is compatible with MIL-H-5606 / MIL-H-83282 Hydraulic Fluids only. Reference Parts List Illustration on Page 3. REPLACEMENT PARTS ITEM PART NUMBER DESCRIPTION 3 ....5M1-000-001........Body, Pump ..............1 12 ....506-000 ..........Half, Flange ..............4 24 ....518-000 ..........
  • Page 40 Model: HC-1753 1950 Hand Pump Parts List This pump is compatible with MIL-H-5606 / MIL-H-83282 Hydraulic Fluids only. REPLACEMENT KITS PART NUMBER DESCRIPTION K-1777 Kit, Piston/Cylinder Replacement; consists of: 15 ................Piston................1 16 ................Tube ................1 23 ................Assembly, Valve Body (Includes Items 7, 10, 23, 25) ..1 K-2784 Kit, Release Screw Replacement;...
  • Page 41 Model: HC-1753 1950 Hand Pump Parts List Illustration WARNING! IS A PRESET RELIEF VALVE O NOT DISASSEMBLE THIS VALVE EPLACEMENT PARTS ARE AVAILABLE AS A PRESET RELIEF VALVE ASSEMBLY 08/2001 – Rev. OR - 3 -...
  • Page 43 APPENDIX IV Material Safety Data Sheet MIL-H-5606 Hydraulic Fluid...

This manual is also suitable for:

02a7856-010002b7856-010002c7856-0100

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